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  • Examplepage for repair manual 5 - Speed manual gearbox (0AP, 02T)
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5 - Speed manual gearbox (0AP, 02T)

For Gol V / Sedan / Saveiro

Original Volkswagen repair manual


12,61 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.529 KB

145 Sites

Detailed technical data

Immediately readable

This repair manual contains: Command system, Clutch drive mechanism, Transmission - remove and install, Gearbox oil level, Selector forks - disassemble and assemble, Input shaft, Planet pinion and Differential. Show more
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Repair manual Gol V / Sedan / Saveiro 5 - Speed manual gearbox PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Identification on the gearbox
    1
  • 1.2 Prefix, Assignment, gear ratio, filling volume
    2
  • 2 Transmission assembly scheme
    4
  • 2.1 Nomenclature
    4
  • 2.2 Gear ratios
    5
  • 3 Gearbox ratio “i”
    6
  • 3.1 Gearbox ratio “i” - calculation
    6
  • 4 General repair instructions
    7
  • 4.1 Gearbox
    7
  • 4.2 Gaskets and retainers
    7
  • 4.3 Bolts, nuts
    8
  • 4.4 Roller bearings
    8
  • 4.5 Adjustment shims
    9
  • 4.6 Synchronizer rings
    9
  • Clutch
    10
  • 1 Command system
    10
  • 1.1 Command system - component overview
    10
  • 1.2 Command pedals - assembly overview
    11
  • 1.3 Clutch pedal switch F36 - remove and install
    12
  • 1.4 Clutch pedal return spring - remove and install
    13
  • 1.5 Clutch pedal support - remove and install
    14
  • 1.6 Clutch pedal - remove install
    18
  • 1.7 Hydraulic system - assembly overview
    19
  • 1.8 Transmitting cylinder - clutch hydraulic drive - remove and install
    21
  • 2 Clutch drive mechanism
    24
  • 2.1 Clutch drive mechanism - assembly overview
    24
  • 2.2 Clutch slave cylinder - remove and install
    25
  • 2.3 Clutch system - bleed
    26
  • 3 Clutch
    28
  • 3.1 Clutch - assembly overview
    28
  • 3.2 Clutch - repair
    30
  • Controls, housing
    32
  • 1 Shift mechanism
    32
  • 1.1 Shift mechanism - installation position
    32
  • 1.2 Selector mechanism - component overview
    34
  • 1.3 Drive cables
    35
  • 1.4 Handle and boot on the gear lever - assembly overview
    41
  • 1.5 Handle and boot on the gear lever - remove and install
    41
  • 1.6 Gear shift lever and shifting mechanism - remove and install
    43
  • 1.7 Gearshift lever and mechanism - repair
    46
  • 1.8 Lever and Gear shifting mechanism - adjusting
    49
  • 1.9 Selector and lever - functional check
    51
  • 2 Transmission - remove and install
    53
  • 2.1 Transmission - remove and install
    53
  • 3 Gearbox oil level
    71
  • 3.1 Oil level - check
    71
  • 3.2 Oil level - replenish
    72
  • 4 Gearbox - disassemble and assemble
    74
  • 4.1 Gearbox - overview
    74
  • 4.2 gearbox - assembly overview
    75
  • 4.3 Gearbox housing cover and 5th gear
    76
  • 4.4 Clutch housing
    77
  • 4.5 Input shaft, planet pinion, differential, selection mechanism and selector forks
    78
  • 5 Gearbox and clutch housings
    88
  • 5.1 Transmission and clutch housings - repair
    88
  • 6 Gear selection mechanism - adjust
    94
  • 6.1 Gear selection mechanism - disassemble and assemble
    94
  • 7 Selector forks - disassemble and assemble
    97
  • 7.1 Selector forks - disassemble and assemble
    97
  • Gears, shafts
    102
  • 1 Input shaft
    102
  • 1.1 Primary shaft - general overview of assembly
    102
  • 1.2 Input shaft - disassemble and assemble
    105
  • 2 Planet pinion
    114
  • 2.1 Pinion shaft - general overview of assembly
    114
  • 2.2 Planet pinion - disassemble and assemble
    117
  • Final drive - differential
    123
  • 1 Drive flange
    123
  • 1.1 Left drive flange retainer (left side) - replace
    123
  • 1.2 Drive flange retainer (right side) - replace
    126
  • 2 Differential
    129
  • 2.1 Differential - general overview of assembly
    129
  • 2.2 Differential - disassemble and assemble
    131
  • 2.3 Differential - adjust
    137
Manufacturer's designation 5 - Speed manual gearbox (0AP, 02T)
Manufacturer Volkswagen
Suitable for Gol V (2009) / Sedan (2009) / Saveiro (2010)
Suitable car types 5U1, 5U8, 5U9
Transmission designations 02T, 0AP
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN, GQS, HFG, GZK, HFL, HUY, HZE, JGH, JGK, JGL
Category Reparaturanleitung

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