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Body Repairs

For Gol V / Sedan / Saveiro

Original Volkswagen repair manual


23,29 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

11.023 KB

294 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine support (engine support, right side) - replace, Suspension wedges (Saveiro ▶ BP055162) - replace, Front wheel arch - replace, Threads of the assembly mounting fastening points - repair and Luggage compartment floor complement reinforcement (Voyage) - replace. Show more
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Repair manual Gol V / Sedan / Saveiro Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle chassis number (VIN) - location
    1
  • 1.2 Destructive labels (only for Brazil) - VIS
    1
  • 1.3 Destructible labels (only for Brazil) - VIS - replacement
    2
  • 1.4 Labels on front end - location
    2
  • 1.5 Body nameplate
    3
  • 1.6 Chassis number - anti-corrosion protection
    4
  • 2 Zinc-coated body parts
    5
  • 3 High-strength body plat
    6
  • 3.1 Front section
    6
  • 3.2 Central Part (Gol and Voyage)
    7
  • 3.3 Central Part (Saveiro)
    8
  • 3.4 Rear part (Gol and Voyage)
    9
  • 3.5 Rear part (Saveiro)
    10
  • 4 Foam parts/support
    11
  • 5 Body clearance dimensions
    14
  • 5.1 Front body section
    14
  • 5.2 Front body section (Saveiro)
    17
  • 5.3 Rear body section (Gol)
    19
  • 5.4 Rear body section (Voyage)
    21
  • 5.5 Rear body section (Saveiro - extended cab)
    24
  • 6 Body dimensions
    27
  • 6.1 Body - front section
    28
  • 6.2 Body - central section (Gol and Voyage)
    36
  • 6.3 Body - central section (Saveiro)
    42
  • 6.4 Body - rear section (Gol)
    47
  • 6.5 Body - rear section (Voyage)
    50
  • 6.6 Body - rear section (Saveiro Extended cab)
    55
  • 6.7 Body - rear section (Saveiro Single cab)
    57
  • 6.8 Body - rear section (Saveiro Extended and single cab)
    60
  • 6.9 Body - lower front section
    61
  • 6.10 Body - central lower section (Gol and Voyage)
    65
  • 6.11 Body - central lower section (Saveiro)
    67
  • 6.12 Body - Rear lower section (Gol)
    69
  • 6.13 Body - rear lower section (Voyage)
    72
  • 6.14 Body - rear lower section (Saveiro)
    74
  • Body - Front section
    76
  • 1 Engine support (engine support, right side) - replace
    76
  • 1.1 Tools
    76
  • 1.2 Remove
    77
  • 1.3 Install
    77
  • 2 Suspension wedges (Saveiro ▶ BP055162) - replace
    79
  • 2.1 Tools
    79
  • 2.2 Remove
    80
  • 2.3 Install
    80
  • 3 Hinge support - replace
    82
  • 3.1 Tools
    82
  • 3.2 Remove
    83
  • 3.3 Install
    83
  • 4 Wheel case (upper part) - replace
    86
  • 4.1 Tools
    86
  • 4.2 Remove
    86
  • 4.3 Install
    87
  • 5 Wheel housing reinforcement - replace
    90
  • 5.1 Tools
    90
  • 5.2 Remove
    91
  • 5.3 Install
    92
  • 6 Front wheel arch - replace
    94
  • 6.1 Tools
    94
  • 6.2 Remove
    94
  • 6.3 Install
    95
  • 7 Front wheel housing - partial part - replace
    98
  • 7.1 Tools
    98
  • 7.2 Remove
    98
  • 7.3 Install
    99
  • 8 Front longitudinal member - replace
    102
  • 8.1 Tools
    102
  • 8.2 Remove
    103
  • 8.3 Install
    103
  • 9 Front longitudinal member - partial part - replace
    105
  • 9.1 Tools
    105
  • 9.2 Remove
    106
  • 9.3 Install
    106
  • 10 Fastening support for the front panel - replace
    108
  • 10.1 Tools
    108
  • 10.2 Remove
    109
  • 10.3 Install
    109
  • 11 Threads of the assembly mounting fastening points - repair
    111
  • 11.1 Thread - repair by inserting new thread
    113
  • Body - central section
    115
  • 1 Roof (Gol) - replace
    115
  • 1.1 Remove
    115
  • 1.2 Install
    116
  • 2 Roof (Voyage) - replace
    119
  • 2.1 Remove
    119
  • 2.2 Install
    120
  • 3 Roof (Saveiro - extended cab) - replace
    123
  • 3.1 Remove
    123
  • 3.2 Install
    124
  • 4 Roof (Saveiro - single cab) - replace
    128
  • 4.1 Remove
    128
  • 4.2 Install
    129
  • 5 Front roof cross member - replace
    133
  • 5.1 Tools
    133
  • 5.2 Remove
    133
  • 5.3 Install
    134
  • 6 Roof reinforcement - replace
    136
  • 6.1 Tools
    136
  • 6.2 Remove
    136
  • 6.3 Welding
    137
  • 7 Rear roof cross member (Gol) - replace
    139
  • 7.1 Tools
    139
  • 7.2 Remove
    139
  • 7.3 Install
    141
  • 8 Rear roof cross member (Voyage) - replace
    142
  • 8.1 Tools
    142
  • 8.2 Remove
    142
  • 8.3 Install
    144
  • 9 Rear roof cross member (Saveiro - single cab) - replace
    145
  • 9.1 Tools
    145
  • 9.2 Remove
    145
  • 9.3 Install
    147
  • 10 Rear roof cross member (Saveiro - extended cab) - replace
    149
  • 10.1 Tools
    149
  • 10.2 Remove
    149
  • 10.3 Install
    151
  • 11 Pillar A - replace
    153
  • 11.1 Tools
    153
  • 11.2 Remove
    154
  • 11.3 Install
    155
  • 12 Internal section of A pillar - replace
    158
  • 12.1 Tools
    158
  • 12.2 Remove
    159
  • 12.3 Install
    160
  • 13 Pillar B - external section (Gol and Voyage) - replace
    163
  • 13.1 Tools
    163
  • 13.2 Remove
    164
  • 13.3 Install
    165
  • 14 Pillar B - internal section (Gol and Voyage) - replace
    167
  • 14.1 Tools
    167
  • 14.2 Remove
    167
  • 14.3 Install
    169
  • 15 Pillar B - internal section (Saveiro - extended cab) - replace
    171
  • 15.1 Tools
    171
  • 15.2 Remove
    171
  • 15.3 Install
    173
  • 16 Pillar C - internal section (Saveiro - extended cab) - replace
    174
  • 16.1 Tools
    174
  • 16.2 Remove
    174
  • 16.3 Install
    176
  • 17 External side panel reinforcement (Saveiro) - replace
    177
  • 17.1 Tools
    177
  • 17.2 Remove
    177
  • 17.3 Install
    178
  • 18 Lower Longitudinal member - external section (Gol and Voyage) - replace
    180
  • 18.1 Tools
    180
  • 18.2 Remove
    181
  • 18.3 Install
    182
  • 19 Lower longitudinal member reinforcement (Gol and Voyage) - replace
    185
  • 19.1 Tools
    185
  • 19.2 Remove
    185
  • 19.3 Install
    186
  • 20 Floor - partial part - replace
    189
  • 20.1 Tools
    189
  • 20.2 Remove
    190
  • 20.3 Install
    192
  • Body - Rear section
    196
  • 1 Rear panel (with rear cross member - Gol) - replace
    196
  • 1.1 Tools
    196
  • 1.2 Remove
    197
  • 1.3 Install
    198
  • 2 Rear panel (with rear cross member - Voyage) - replace
    201
  • 2.1 Tools
    201
  • 2.2 Remove
    202
  • 2.3 Install
    204
  • 3 Rear cross member (Gol) - replace
    208
  • 3.1 Tools
    208
  • 3.2 Remove
    209
  • 3.3 Install
    209
  • 4 Luggage compartment floor complement reinforcement (Voyage) - replace
    212
  • 4.1 Tools
    212
  • 4.2 Remove
    212
  • 4.3 Install
    213
  • 5 Bucket floor reinforcement (Saveiro) - replace
    215
  • 5.1 Tools
    215
  • 5.2 Remove
    215
  • 5.3 Install
    216
  • 6 Tail light housing (Gol) - replace
    219
  • 6.1 Tools
    219
  • 6.2 Remove
    219
  • 6.3 Install
    220
  • 7 Tail light housing (Voyage) - replace
    223
  • 7.1 Tools
    223
  • 7.2 Remove
    223
  • 7.3 Install
    224
  • 8 Tail light housing (Saveiro) - replace
    227
  • 8.1 Tools
    227
  • 8.2 Remove
    227
  • 8.3 Install
    228
  • 9 Luggage compartment floor (partial - Gol) - replace
    231
  • 9.1 Tools
    231
  • 9.2 Remove
    231
  • 9.3 Install
    233
  • 10 Luggage compartment floor complement (Voyage) - replace
    235
  • 10.1 Tools
    235
  • 10.2 Remove
    235
  • 10.3 Install
    237
  • 11 Rear longitudinal member (partial part - Gol) - replace
    239
  • 11.1 Tools
    239
  • 11.2 Remove
    239
  • 11.3 Install
    240
  • 12 Rear longitudinal member (partial part - Voyage) - replace
    243
  • 12.1 Tools
    243
  • 12.2 Remove
    243
  • 12.3 Install
    244
  • 13 Rear longitudinal member (partial part - Saveiro) - replace
    246
  • 13.1 Tools
    246
  • 13.2 Remove
    246
  • 13.3 Install
    247
  • 14 Side panel (partial part - Gol) - replace
    249
  • 14.1 Tools
    249
  • 14.2 Remove
    250
  • 14.3 Install
    251
  • 15 Side panel (partial part - Voyage) - replace
    255
  • 15.1 Tools
    255
  • 15.2 Remove
    256
  • 15.3 Install
    258
  • 16 Side panel (partial part - Saveiro - Extended cab) - replace
    262
  • 16.1 Tools
    262
  • 16.2 Remove
    263
  • 16.3 Install
    265
  • 17 Side panel (partial part - Saveiro - Extended cab) - replace
    270
  • 17.1 Tools
    270
  • 17.2 Remove
    271
  • 17.3 Install
    273
  • 18 Spare wheel housing (Gol and Voyage) - replace
    278
  • 18.1 Tools
    278
  • 18.2 Remove
    279
  • 18.3 Install
    280
  • 19 Cargo compartment floor (partial - Saveiro) - replace
    282
  • 19.1 Tools
    282
  • 19.2 Remove
    283
  • 19.3 Install
    284
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Gol V (2009) / Sedan (2009) / Saveiro (2010)
Suitable car types 5U1, 5U8, 5U9
Category Reparaturanleitung

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