Name: General body repairs, exterior
Brand: Volkswagen
SKU: CDG46e1ce3f1792
Price: 34.93 EUR
Availability: InStock

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Repair manual Passat Lim / Passat Limousine General body repairs, exterior PDF download has the following content:

Chapter overview

Technical data
1
Body - front
2
1 Lock carrier
2
1.1 Assembly overview – lock carrier
2
1.2 Removing and installing lock carrier
4
1.3 Moving to and back from service position
6
2 Wings
11
2.1 Assembly overview – wing
11
2.2 Removing and installing wing
11
3 Bulkhead
15
3.1 Assembly overview – bulkhead
15
3.2 Assembly overview – plenum chamber cover
15
3.3 Removing and installing bulkhead
16
3.4 Removing and installing plenum chamber cover
17
Bonnet, rear lid
21
1 Bonnet
21
1.1 Assembly overview – bonnet
21
1.2 Assembly overview – Bowden cable
23
1.3 Assembly overview - gas strut
23
1.4 Removing and installing bonnet
24
1.5 Adjusting bonnet
26
1.6 Removing and installing rear lid lock
32
1.7 Removing and installing bonnet lock operating lever
37
1.8 Removing and installing striker pin
39
1.9 Removing and installing hinges
41
1.10 Removing and installing insulation
43
1.11 Removing and installing gas strut
45
1.12 Releasing gas from gas strut
47
1.13 Removing and installing Bowden cable
47
2 Rear lid
51
2.1 Assembly overview – rear lid
51
2.2 Removing and installing rear lid
54
2.3 Adjusting rear lid
57
2.4 Removing and installing rear lid lock
63
2.5 Removing and installing operating mechanism
75
2.6 Removing and installing hinges
80
2.7 Removing and installing striker pin
83
2.8 Removing and installing rear lid seal
84
2.9 Removing and installing gas strut
85
2.10 Releasing gas from gas strut
88
2.11 Removing and installing rear lid drive unit VX69
88
3 Tank flap unit
91
3.1 Assembly overview – tank flap unit
91
3.2 Removing and installing tank flap unit
91
3.3 Removing and installing fuel tank flap
94
Front doors, door components, central locking
97
1 Door
97
1.1 Assembly overview – door
97
1.2 Removing and installing inner door seal
100
1.3 Removing and installing outer door seal
103
1.4 Removing and installing door
105
1.5 Adjusting door
107
1.6 Adjusting striker pin
110
1.7 Removing and installing door arrester
112
2 Door components
115
2.1 Assembly overview – door components
115
2.2 Assembly overview – window regulator
117
2.3 Assembly overview – door handle and door lock
118
2.4 Removing and installing window regulator motor
119
2.5 Removing and installing window regulator
122
2.6 Removing and installing inner door cover
125
2.7 Removing and installing striker pin
127
2.8 Removing and installing cap for door handle
129
2.9 Removing and installing lock cylinder
135
2.10 Removing and installing door handle
139
2.11 Removing and installing mounting bracket
143
2.12 Removing and installing door lock
145
2.13 Removing and installing window channel
150
2.14 Removing and installing window slot outer seal
153
2.15 Removing and installing window slot inner seal
155
3 Central locking
156
3.1 Overview of fitting locations – central locking system
156
3.2 Assembly overview - ignition key
158
3.3 Removing and installing bonnet contact switch F266
159
3.6 Removing and installing tank filler flap locking motor V155
164
3.7 Removing and installing ignition key battery
165
3.8 Removing and installing cap on ignition key
166
Rear doors, door components
168
1 Door
168
1.1 Assembly overview – door
168
1.2 Removing and installing door
171
1.3 Adjusting door
173
1.4 Adjusting striker pin
176
1.5 Removing and installing door arrester
178
1.6 Removing and installing inner door seal
180
1.7 Removing and installing outer door seal
183
2 Door components
186
2.1 Assembly overview – door components
186
2.2 Assembly overview – window regulator
188
2.3 Assembly overview – door handle and door lock
188
2.4 Removing and installing window regulator motor
189
2.5 Removing and installing window regulator
192
2.6 Removing and installing inner door cover
195
2.7 Removing and installing striker pin
197
2.8 Removing and installing cap on door handle
199
2.9 Removing and installing door handle
204
2.10 Removing and installing mounting bracket
208
2.11 Removing and installing door lock
211
2.12 Removing and installing window channel
215
2.13 Removing and installing window slot outer seal
218
2.14 Removing and installing window slot inner seal
220
Sunroof
221
1 Sliding sunroof
221
1.1 Assembly overview – sliding sunroof
221
1.2 Assembly overview – sunroof roller blind
223
1.3 Removing and installing sliding sunroof frame
224
1.4 Removing and installing wind deflector
234
1.5 Removing and installing glass panel
235
1.6 Adjusting sunroof panel
241
1.7 Removing and installing slotted guide
243
1.8 Removing and installing front trim for sliding sunroof
248
1.9 Removing and installing sliding sunroof motor V1
257
1.10 Removing and installing sliding sunroof adjustment control unit J245
261
1.11 Manual operation
265
1.12 Removing and installing sliding sunroof seals
267
1.13 Removing and installing sunroof roller blind
269
1.14 Programming sliding sunroof adjustment control unit J245
278
2 Water drain hoses
280
2.1 Assembly overview - water drain hoses
280
2.2 Cleaning water drain hoses
280
2.3 Removing and installing water drain hoses
282
Bumpers
283
1 Bumper, front
283
1.1 Assembly overview – bumper cover
283
1.2 Assembly overview - add-on parts
286
1.3 Assembly overview – bumper carrier
293
1.4 Removing and installing bumper cover
294
1.5 Removing and installing add-on parts
298
1.6 Repairing bumper cover
314
1.7 Installing brackets for parking aid system
314
1.8 Installing brackets for park assist steering
318
2 Bumper, rear
321
2.1 Assembly overview – bumper cover
321
2.2 Assembly overview - bumper guides
323
2.3 Assembly overview - add-on parts
324
2.4 Assembly overview – bumper carrier
327
2.5 Removing and installing bumper cover
327
2.6 Removing and installing add-on parts
331
2.7 Removing and installing bumper carrier
340
2.8 Repairing bumper cover
342
2.9 Installing brackets for parking aid system
343
2.10 Installing brackets for park assist steering
347
Glazing
350
1 Repair notes
350
1.1 Minimum drying times for bonded windows
350
1.2 Window repair
350
1.3 Installation instructions for bonded windows
351
1.4 Preparing old undamaged windows for installing
352
1.5 Preparing new windows for installing
353
1.6 Preparing body flange for installing
354
1.7 Cleaning off excess adhesive
355
2 Windscreen
357
2.1 Assembly overview – windscreen
357
2.2 Removing and installing windscreen
358
3 Rear windscreen
366
3.1 Assembly overview – rear window
366
3.2 Removing and installing rear window
367
4 Door windows
374
4.1 Assembly overview - front door window
374
4.2 Assembly overview - rear door window
374
4.3 Removing and installing front door window
375
4.4 Removing and installing rear door window
378
4.5 Removing and installing fixed front door window
380
4.6 Removing and installing fixed rear door window
382
Exterior equipment
385
1 Radiator grille and front trim
385
1.1 Assembly overview – radiator grille
385
1.2 Removing and installing radiator grille
388
1.3 Removing and installing radiator grille seal, R-Line models as of 07.2019
392
2 Mouldings, trims, extensions
393
2.1 Assembly overview - trim strip and covers
393
2.2 Assembly overview – side member trim
394
2.3 Assembly overview – water deflector
394
2.4 Assembly overview - heat shield
395
2.5 Removing and installing cover
396
2.6 Removing and installing side member trim
400
2.7 Removing and installing water deflector
402
2.8 Removing and installing B-pillar trim on door
404
2.9 Removing and installing trim strip
406
2.10 Removing and installing step moulding
412
2.11 Removing and installing underbody heat shield
416
3 Noise insulation
421
3.1 Assembly overview - noise insulation
421
4 Underbody cladding
424
4.1 Overview of fitting locations - underbody cladding
424
4.2 Assembly overview - bracing on underbody
429
4.3 Removing and installing underbody cladding
430
4.4 Removing and installing tunnel cross-piece
435
5 Exterior mirror
438
5.1 Assembly overview – exterior mirror
438
5.2 Removing and installing exterior mirror
440
5.3 Removing and installing mirror glass
441
5.4 Removing and installing mirror adjustment unit
443
5.5 Removing and installing mirror cover
445
5.6 Removing and installing mirror frame
446
6 Wheel housing liner
448
6.1 Assembly overview – front wheel housing liner
448
6.2 Assembly overview – rear wheel housing liner
449
6.3 Removing and installing front wheel housing liner
449
6.4 Removing and installing rear wheel housing liner
451
7 Lettering and emblems
455
7.1 Dimensions - lettering and emblems on rear
455
7.2 Dimensions – lettering and emblems on sides
460
7.3 Removing and installing badges at front
461
7.4 Renewing lettering and badges at rear
466
8 Decorative film / protective film
468
8.1 Removing and installing protective film
468
9 Special add-on parts
471
9.1 Assembly overview – special add-on parts
471
10 Towing bracket
472
10.1 Assembly overview – towing bracket
472
10.2 Removing and installing towing bracket
473
10.3 Removing and installing trigger unit
475

Manufacturer's designation	General body repairs, exterior
Manufacturer	Volkswagen
Suitable for	Passat Lim (2015 >) / Passat Limousine (2019 >)
Suitable car types	3G2, CB2
Category	Reparaturanleitung

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