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  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For Passat Lim / Passat Limousine

Original Volkswagen repair manual


34,93 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

41.948 KB

484 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Bulkhead, Bonnet, Tank flap unit, Door, Central locking, Rear windscreen, Mouldings, trims, extensions, Exterior mirror, Lettering and emblems, Decorative film / protective film and Special add-on parts. Show more
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Repair manual Passat Lim / Passat Limousine General body repairs, exterior PDF download has the following content:

Chapter overview

  • Technical data
    1
  • Body - front
    2
  • 1 Lock carrier
    2
  • 1.1 Assembly overview – lock carrier
    2
  • 1.2 Removing and installing lock carrier
    4
  • 1.3 Moving to and back from service position
    6
  • 2 Wings
    11
  • 2.1 Assembly overview – wing
    11
  • 2.2 Removing and installing wing
    11
  • 3 Bulkhead
    15
  • 3.1 Assembly overview – bulkhead
    15
  • 3.2 Assembly overview – plenum chamber cover
    15
  • 3.3 Removing and installing bulkhead
    16
  • 3.4 Removing and installing plenum chamber cover
    17
  • Bonnet, rear lid
    21
  • 1 Bonnet
    21
  • 1.1 Assembly overview – bonnet
    21
  • 1.2 Assembly overview – Bowden cable
    23
  • 1.3 Assembly overview - gas strut
    23
  • 1.4 Removing and installing bonnet
    24
  • 1.5 Adjusting bonnet
    26
  • 1.6 Removing and installing rear lid lock
    32
  • 1.7 Removing and installing bonnet lock operating lever
    37
  • 1.8 Removing and installing striker pin
    39
  • 1.9 Removing and installing hinges
    41
  • 1.10 Removing and installing insulation
    43
  • 1.11 Removing and installing gas strut
    45
  • 1.12 Releasing gas from gas strut
    47
  • 1.13 Removing and installing Bowden cable
    47
  • 2 Rear lid
    51
  • 2.1 Assembly overview – rear lid
    51
  • 2.2 Removing and installing rear lid
    54
  • 2.3 Adjusting rear lid
    57
  • 2.4 Removing and installing rear lid lock
    63
  • 2.5 Removing and installing operating mechanism
    75
  • 2.6 Removing and installing hinges
    80
  • 2.7 Removing and installing striker pin
    83
  • 2.8 Removing and installing rear lid seal
    84
  • 2.9 Removing and installing gas strut
    85
  • 2.10 Releasing gas from gas strut
    88
  • 2.11 Removing and installing rear lid drive unit VX69
    88
  • 3 Tank flap unit
    91
  • 3.1 Assembly overview – tank flap unit
    91
  • 3.2 Removing and installing tank flap unit
    91
  • 3.3 Removing and installing fuel tank flap
    94
  • Front doors, door components, central locking
    97
  • 1 Door
    97
  • 1.1 Assembly overview – door
    97
  • 1.2 Removing and installing inner door seal
    100
  • 1.3 Removing and installing outer door seal
    103
  • 1.4 Removing and installing door
    105
  • 1.5 Adjusting door
    107
  • 1.6 Adjusting striker pin
    110
  • 1.7 Removing and installing door arrester
    112
  • 2 Door components
    115
  • 2.1 Assembly overview – door components
    115
  • 2.2 Assembly overview – window regulator
    117
  • 2.3 Assembly overview – door handle and door lock
    118
  • 2.4 Removing and installing window regulator motor
    119
  • 2.5 Removing and installing window regulator
    122
  • 2.6 Removing and installing inner door cover
    125
  • 2.7 Removing and installing striker pin
    127
  • 2.8 Removing and installing cap for door handle
    129
  • 2.9 Removing and installing lock cylinder
    135
  • 2.10 Removing and installing door handle
    139
  • 2.11 Removing and installing mounting bracket
    143
  • 2.12 Removing and installing door lock
    145
  • 2.13 Removing and installing window channel
    150
  • 2.14 Removing and installing window slot outer seal
    153
  • 2.15 Removing and installing window slot inner seal
    155
  • 3 Central locking
    156
  • 3.1 Overview of fitting locations – central locking system
    156
  • 3.2 Assembly overview - ignition key
    158
  • 3.3 Removing and installing bonnet contact switch F266
    159
  • 3.6 Removing and installing tank filler flap locking motor V155
    164
  • 3.7 Removing and installing ignition key battery
    165
  • 3.8 Removing and installing cap on ignition key
    166
  • Rear doors, door components
    168
  • 1 Door
    168
  • 1.1 Assembly overview – door
    168
  • 1.2 Removing and installing door
    171
  • 1.3 Adjusting door
    173
  • 1.4 Adjusting striker pin
    176
  • 1.5 Removing and installing door arrester
    178
  • 1.6 Removing and installing inner door seal
    180
  • 1.7 Removing and installing outer door seal
    183
  • 2 Door components
    186
  • 2.1 Assembly overview – door components
    186
  • 2.2 Assembly overview – window regulator
    188
  • 2.3 Assembly overview – door handle and door lock
    188
  • 2.4 Removing and installing window regulator motor
    189
  • 2.5 Removing and installing window regulator
    192
  • 2.6 Removing and installing inner door cover
    195
  • 2.7 Removing and installing striker pin
    197
  • 2.8 Removing and installing cap on door handle
    199
  • 2.9 Removing and installing door handle
    204
  • 2.10 Removing and installing mounting bracket
    208
  • 2.11 Removing and installing door lock
    211
  • 2.12 Removing and installing window channel
    215
  • 2.13 Removing and installing window slot outer seal
    218
  • 2.14 Removing and installing window slot inner seal
    220
  • Sunroof
    221
  • 1 Sliding sunroof
    221
  • 1.1 Assembly overview – sliding sunroof
    221
  • 1.2 Assembly overview – sunroof roller blind
    223
  • 1.3 Removing and installing sliding sunroof frame
    224
  • 1.4 Removing and installing wind deflector
    234
  • 1.5 Removing and installing glass panel
    235
  • 1.6 Adjusting sunroof panel
    241
  • 1.7 Removing and installing slotted guide
    243
  • 1.8 Removing and installing front trim for sliding sunroof
    248
  • 1.9 Removing and installing sliding sunroof motor V1
    257
  • 1.10 Removing and installing sliding sunroof adjustment control unit J245
    261
  • 1.11 Manual operation
    265
  • 1.12 Removing and installing sliding sunroof seals
    267
  • 1.13 Removing and installing sunroof roller blind
    269
  • 1.14 Programming sliding sunroof adjustment control unit J245
    278
  • 2 Water drain hoses
    280
  • 2.1 Assembly overview - water drain hoses
    280
  • 2.2 Cleaning water drain hoses
    280
  • 2.3 Removing and installing water drain hoses
    282
  • Bumpers
    283
  • 1 Bumper, front
    283
  • 1.1 Assembly overview – bumper cover
    283
  • 1.2 Assembly overview - add-on parts
    286
  • 1.3 Assembly overview – bumper carrier
    293
  • 1.4 Removing and installing bumper cover
    294
  • 1.5 Removing and installing add-on parts
    298
  • 1.6 Repairing bumper cover
    314
  • 1.7 Installing brackets for parking aid system
    314
  • 1.8 Installing brackets for park assist steering
    318
  • 2 Bumper, rear
    321
  • 2.1 Assembly overview – bumper cover
    321
  • 2.2 Assembly overview - bumper guides
    323
  • 2.3 Assembly overview - add-on parts
    324
  • 2.4 Assembly overview – bumper carrier
    327
  • 2.5 Removing and installing bumper cover
    327
  • 2.6 Removing and installing add-on parts
    331
  • 2.7 Removing and installing bumper carrier
    340
  • 2.8 Repairing bumper cover
    342
  • 2.9 Installing brackets for parking aid system
    343
  • 2.10 Installing brackets for park assist steering
    347
  • Glazing
    350
  • 1 Repair notes
    350
  • 1.1 Minimum drying times for bonded windows
    350
  • 1.2 Window repair
    350
  • 1.3 Installation instructions for bonded windows
    351
  • 1.4 Preparing old undamaged windows for installing
    352
  • 1.5 Preparing new windows for installing
    353
  • 1.6 Preparing body flange for installing
    354
  • 1.7 Cleaning off excess adhesive
    355
  • 2 Windscreen
    357
  • 2.1 Assembly overview – windscreen
    357
  • 2.2 Removing and installing windscreen
    358
  • 3 Rear windscreen
    366
  • 3.1 Assembly overview – rear window
    366
  • 3.2 Removing and installing rear window
    367
  • 4 Door windows
    374
  • 4.1 Assembly overview - front door window
    374
  • 4.2 Assembly overview - rear door window
    374
  • 4.3 Removing and installing front door window
    375
  • 4.4 Removing and installing rear door window
    378
  • 4.5 Removing and installing fixed front door window
    380
  • 4.6 Removing and installing fixed rear door window
    382
  • Exterior equipment
    385
  • 1 Radiator grille and front trim
    385
  • 1.1 Assembly overview – radiator grille
    385
  • 1.2 Removing and installing radiator grille
    388
  • 1.3 Removing and installing radiator grille seal, R-Line models as of 07.2019
    392
  • 2 Mouldings, trims, extensions
    393
  • 2.1 Assembly overview - trim strip and covers
    393
  • 2.2 Assembly overview – side member trim
    394
  • 2.3 Assembly overview – water deflector
    394
  • 2.4 Assembly overview - heat shield
    395
  • 2.5 Removing and installing cover
    396
  • 2.6 Removing and installing side member trim
    400
  • 2.7 Removing and installing water deflector
    402
  • 2.8 Removing and installing B-pillar trim on door
    404
  • 2.9 Removing and installing trim strip
    406
  • 2.10 Removing and installing step moulding
    412
  • 2.11 Removing and installing underbody heat shield
    416
  • 3 Noise insulation
    421
  • 3.1 Assembly overview - noise insulation
    421
  • 4 Underbody cladding
    424
  • 4.1 Overview of fitting locations - underbody cladding
    424
  • 4.2 Assembly overview - bracing on underbody
    429
  • 4.3 Removing and installing underbody cladding
    430
  • 4.4 Removing and installing tunnel cross-piece
    435
  • 5 Exterior mirror
    438
  • 5.1 Assembly overview – exterior mirror
    438
  • 5.2 Removing and installing exterior mirror
    440
  • 5.3 Removing and installing mirror glass
    441
  • 5.4 Removing and installing mirror adjustment unit
    443
  • 5.5 Removing and installing mirror cover
    445
  • 5.6 Removing and installing mirror frame
    446
  • 6 Wheel housing liner
    448
  • 6.1 Assembly overview – front wheel housing liner
    448
  • 6.2 Assembly overview – rear wheel housing liner
    449
  • 6.3 Removing and installing front wheel housing liner
    449
  • 6.4 Removing and installing rear wheel housing liner
    451
  • 7 Lettering and emblems
    455
  • 7.1 Dimensions - lettering and emblems on rear
    455
  • 7.2 Dimensions – lettering and emblems on sides
    460
  • 7.3 Removing and installing badges at front
    461
  • 7.4 Renewing lettering and badges at rear
    466
  • 8 Decorative film / protective film
    468
  • 8.1 Removing and installing protective film
    468
  • 9 Special add-on parts
    471
  • 9.1 Assembly overview – special add-on parts
    471
  • 10 Towing bracket
    472
  • 10.1 Assembly overview – towing bracket
    472
  • 10.2 Removing and installing towing bracket
    473
  • 10.3 Removing and installing trigger unit
    475
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Passat Lim (2015 >) / Passat Limousine (2019 >)
Suitable car types 3G2, CB2
Category Reparaturanleitung

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