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  • Examplepage for repair manual General body repairs, exterior
  • Examplepage for repair manual 2 General body repairs, exterior
  • Examplepage for repair manual 3 General body repairs, exterior

General body repairs, exterior

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


10,68 €7% VAT incl.

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Language: English

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2.795 KB

118 Sites

Detailed technical data

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This repair manual contains: Lock carrier, Wing, Maintenance flap, Bonnet, Central locking, Rear left-hand hinged door (high roof), Sunroof with glass panel, Three-way tipper, Front bumper, Flush bonded windows and Exterior mirror. Show more
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Repair manual General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview - lock carrier with attachments
    1
  • 1.2 Removing and installing lock carrier with attachments
    2
  • 2 Wing
    4
  • 2.1 Assembly overview - front wing
    4
  • 2.2 Removing and installing wing
    5
  • 3 Maintenance flap
    7
  • 3.1 Removing maintenance flap cover
    7
  • Bonnet, rear lid
    8
  • 1 Bonnet
    8
  • 1.1 Assembly overview - bonnet with old type hinges
    8
  • 1.2 Removing bonnet (with old type hinges)
    9
  • 1.3 Installing and adjusting bonnet (with old type hinges)
    9
  • 1.4 Retrofitting new type hinges
    10
  • 1.5 Assembly overview - bonnet with new type hinges
    12
  • 1.6 Removing bonnet (with new type hinges)
    13
  • 1.7 Installing and adjusting bonnet (with new type hinges)
    14
  • 1.8 Removing and installing air intake grille and radiator grille
    15
  • 1.9 Assembly overview - bonnet lock release cable
    16
  • 1.10 Removing and installing bonnet lock cable
    17
  • Front doors, door components, central locking
    18
  • 1 Front door
    18
  • 1.1 Assembly overview - front door
    18
  • 1.2 Removing front door
    19
  • 1.3 Installing and adjusting front door
    20
  • 1.4 Door arrester ▸ 03.98 and 03.98 ▸
    21
  • 1.5 Removing and installing door arrester
    21
  • 1.6 Retrofitting new type door arrester
    22
  • 1.7 Removing and installing window regulator
    24
  • 1.8 Removing and installing step insert
    24
  • 1.9 Removing and installing door lock
    25
  • 1.10 Assembly overview - door handle
    25
  • 1.11 Removing and installing door handle
    26
  • 1.12 Removing lock cylinder
    27
  • 2 Central locking
    28
  • 2.1 Assembly overview - central locking
    28
  • 2.2 Function
    28
  • 2.3 Removing and installing door lock and servomotor of front door
    29
  • 2.4 Removing and installing central lock and remote control of sliding door
    30
  • 2.5 Removing and installing door lock and servomotor of rear, right-hand hinged door
    33
  • 2.6 Removing and installing central locking control unit
    34
  • 3 Radio remote control for central locking
    36
  • 3.1 Removing and installing pocket sender battery for radio remote control
    36
  • 3.2 Adapting pocket sender
    37
  • Rear doors, door components
    41
  • 1 Sliding door
    41
  • 1.1 Assembly overview - sliding door
    41
  • 1.2 Removing sliding door
    42
  • 1.3 Adjusting sliding door
    43
  • 1.4 Removing central lock and remote control
    46
  • 1.5 Removing door handle
    48
  • 1.6 Removing lock cylinder
    50
  • 1.7 Removing and installing step insert
    50
  • 1.8 Assembly overview - guide rail
    51
  • 1.9 Removing and installing guide rail
    52
  • 2 Rear left-hand hinged door (high roof)
    53
  • 2.1 Tools
    53
  • 2.2 Assembly overview - rear left-hand hinged door (high roof)
    53
  • 2.3 Removing and installing rear wing door
    55
  • 2.4 Adjusting rear hinged doors
    55
  • 2.5 Removing and installing door lock
    57
  • 2.6 Removing lock rod
    58
  • 2.7 Removing and installing magnetic door arrester
    59
  • 2.8 Removing and installing magnetic door arrester 2000 >
    60
  • 3 Rear right-hand hinged door (high roof)
    62
  • 3.1 Tools
    62
  • 3.2 Assembly overview - rear right-hand hinged door (high roof)
    62
  • 3.3 Removing and installing inner door handle
    64
  • 3.4 Removing door lock
    65
  • 3.5 Removing door handle
    66
  • 3.6 Removing lock cylinder
    66
  • 4 Side hinged door
    67
  • 4.1 Assembly overview - side hinged door
    67
  • 4.2 Removing and installing side wing door
    68
  • 4.3 Installing and adjusting side hinged door
    68
  • 4.4 Removing and installing step insert
    70
  • 4.5 Removing and installing inner door handle
    71
  • 4.6 Removing and installing door lock
    71
  • 4.7 Removing and installing door arrester
    72
  • 4.8 Removing door handle
    73
  • 4.9 Removing lock cylinder
    73
  • Sunroof
    74
  • 1 Sunroof with glass panel
    74
  • Convertible roof, hardtop, canopy
    75
  • 1 Three-way tipper
    75
  • 1.1 Safety precautions when working on three-way tipper
    75
  • 1.2 Assembly overview - three-way tipper
    76
  • 1.3 Assembly overview - electrohydraulic power unit
    78
  • 1.4 Function
    78
  • 1.5 Hydraulic flow diagram
    79
  • 1.6 Rules for cleanliness
    80
  • 1.7 Removing and installing high pressure hose
    80
  • 1.8 Identification of high pressure hose
    80
  • 1.9 Removing and installing electrohydraulic power unit
    81
  • 1.10 Removing and installing multi-piston hydraulic cylinder
    81
  • 1.11 Shutoff cable of tipping mechanism limit switch F 239
    83
  • 1.12 Fault finding
    84
  • Bumpers
    87
  • 1 Front bumper
    87
  • 1.1 Assembly overview - front bumper
    87
  • 1.2 Assembly overview - securing elements
    88
  • 2 Rear bumper
    89
  • 2.1 Assembly overview - rear bumper
    89
  • 2.2 Removing and installing rear bumper
    90
  • Glazing
    91
  • 1 Flush bonded windows
    91
  • 1.1 Tools
    91
  • 1.2 Materials
    93
  • 1.3 Assembly overview - windscreen
    93
  • 1.4 Removing windscreen
    94
  • 1.5 Installing windscreen
    95
  • 1.6 Assembly overview - rear window
    95
  • 1.7 Removing rear window
    96
  • 1.8 Removing damaged rear window
    97
  • 1.9 Installing rear window
    97
  • 1.10 Preparing old undamaged window for glazing
    97
  • 1.11 Preparing new window for glazing
    97
  • 1.12 Preparing body flange for glazing
    98
  • 1.13 Installation instructions
    99
  • 1.14 Curing time
    100
  • 1.15 Touching up paint damage
    100
  • 1.16 Cleaning off excess adhesive sealing material
    100
  • 2 Door windows
    101
  • 2.1 Removing door windows
    101
  • Exterior equipment
    102
  • 1 Exterior mirror
    102
  • 1.1 Assembly overview - exterior mirror
    102
  • 1.2 Removing and installing mirror glass
    103
  • 1.3 Removing and installing mirror housing (electric adjustment)
    103
  • 1.4 Removing mirror triangle cover cap
    104
  • 1.5 Panorama mirror
    105
  • 2 Decorative trim
    107
  • 2.1 Tools
    107
  • 2.2 Attachment notes for lettering
    107
  • 2.3 Fitting side lettering
    107
  • 3 Spare wheel carrier
    110
  • 3.1 Tools
    110
  • 3.2 Spare wheel carrier
    110
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Category Reparaturanleitung

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