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  • Examplepage for repair manual 2 Body Repairs
  • Examplepage for repair manual 3 Body Repairs

Body Repairs

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


13,78 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

2.539 KB

161 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing front cross member, Renewing wheel housing cover (floor pan corner) - partial renewal, Renewing intermediate gusset plate (step) and Renewing lock pillar (B-pillar) with reinforcement (sliding door side). Show more
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Repair manual Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Identification plate
    1
  • 1.2 Vehicle data plate
    1
  • 1.3 Vehicle identification number
    1
  • 2 Body dimensions
    2
  • 2.1 Floor group - front
    2
  • 2.2 Floor group - rear
    3
  • 2.3 Body - front
    5
  • 2.4 Body - centre
    8
  • 2.5 Body - rear
    12
  • 3 Body panel gaps/shutlines
    14
  • 3.1 Body - front
    14
  • 3.2 Body - centre
    16
  • 3.3 Body - rear
    17
  • 4 Alignment jig
    19
  • 4.1 Overview
    19
  • Body - front
    28
  • 1 Renewing front cross member
    28
  • 1.1 Removing
    28
  • 1.2 Installing
    30
  • 2 Renewing wheel housing cover (floor pan corner) - partial renewal
    32
  • 2.1 Removing
    32
  • 2.2 Installing
    33
  • 3 Renewing reinforcement for wheel housing
    35
  • 3.1 Removing
    35
  • 3.2 Installing
    36
  • 4 Renewing front wheel housing
    37
  • 4.1 Removing
    37
  • 4.2 Installing
    38
  • 5 Renewing front inner longitudinal member - partial renewal
    40
  • 5.1 Removing
    40
  • 5.2 Installing
    41
  • 6 Renewing battery console
    43
  • 6.1 Removing
    43
  • 6.2 Installing
    43
  • Body - centre
    45
  • 1 Renewing high roof
    45
  • 1.1 Removing
    45
  • 1.2 Installing
    46
  • 2 Renewing roof (dropside)
    47
  • 2.1 Removing
    47
  • 2.2 Installing
    48
  • 3 Renewing high roof (front part)
    49
  • 3.1 Removing
    49
  • 3.2 Installing
    50
  • 4 Renewing high roof cross member, front
    51
  • 4.1 Removing
    51
  • 4.2 Installing
    51
  • 5 Renewing high roof reinforcement
    52
  • 5.1 Removing
    52
  • 5.2 Installing
    53
  • 6 Renewing high roof cross member, rear
    54
  • 6.1 Removing
    54
  • 6.2 Installing
    55
  • 7 Renewing dropside backwall (with rear window)
    57
  • 7.1 Removing
    57
  • 7.2 Installing
    58
  • 8 Renewing dropside backwall (without rear window)
    60
  • 8.1 Removing
    60
  • 8.2 Installing
    61
  • 9 Renewing high roof rear part
    63
  • 9.1 Removing
    63
  • 9.2 Installing
    64
  • 10 Renewing intermediate gusset plate (step)
    66
  • 10.1 Removing
    66
  • 10.2 Installing
    67
  • 11 Renewing rear side panel (panel van)
    68
  • 11.1 Removing
    68
  • 11.2 Installing
    69
  • 12 Renewing rear side panel (sliding door side/panel van)
    71
  • 12.1 Removing
    71
  • 12.2 Installing
    72
  • 13 Renewing rear side panel (Kombi)
    74
  • 13.1 Removing
    74
  • 13.2 Installing
    75
  • 14 Renewing rear side panel (sliding door side/Kombi)
    77
  • 14.1 Removing
    77
  • 14.2 Installing
    78
  • 15 Renewing rear side panel lower part
    80
  • 15.1 Removing
    80
  • 15.2 Installing
    81
  • 16 Renewing rear side panel lower part (sliding door side)
    83
  • 16.1 Removing
    83
  • 16.2 Installing
    84
  • 17 Renewing rear side panel - partial renewal, front
    86
  • 17.1 Removing
    86
  • 17.2 Installing
    87
  • 18 Renewing rear side panel - partial renewal, front (sliding door side)
    89
  • 18.1 Removing
    89
  • 18.2 Installing
    90
  • 19 Renewing rear side panel - partial renewal, rear
    92
  • 19.1 Removing
    92
  • 19.2 Installing
    93
  • 20 Renewing front side panel (panel van)
    95
  • 20.1 Removing
    95
  • 20.2 Installing
    96
  • 21 Renewing front side panel - partial renewal (Kombi)
    97
  • 21.1 Removing
    97
  • 21.2 Installing
    98
  • 22 Renewing front side panel lower part
    100
  • 22.1 Removing
    100
  • 22.2 Installing
    101
  • 23 Renewing hinge pillar (A-pillar) - partial renewal
    103
  • 23.1 Removing
    103
  • 23.2 Installing
    104
  • 24 Renewing lock pillar (B-pillar) with reinforcement
    106
  • 24.1 Removing
    106
  • 24.2 Installing
    107
  • 25 Renewing lock pillar (B-pillar) with reinforcement (dropside)
    111
  • 25.1 Removing
    111
  • 25.2 Installing
    112
  • 26 Renewing lock pillar (B-pillar) with reinforcement (sliding door side)
    116
  • 26.1 Removing
    116
  • 26.2 Installing
    117
  • 27 Renewing side member (sliding door frame)
    121
  • 27.1 Removing
    121
  • 27.2 Installing
    122
  • 28 Renewing outer side member - partial renewal
    123
  • 28.1 Removing
    123
  • 28.2 Installing
    124
  • 29 Renewing floor panel - partial renewal
    125
  • 29.1 Removing
    125
  • 29.2 Installing
    127
  • Body - rear
    129
  • 1 Renewing cross panel
    129
  • 1.1 Removing
    129
  • 1.2 Installing
    130
  • 2 Renewing backwall corner part
    132
  • 2.1 Removing
    132
  • 2.2 Installing
    133
  • 3 Renewing luggage compartment floor - partial renewal
    138
  • 3.1 Removing
    138
  • 3.2 Installing
    139
  • 4 Renewing cross panel member
    141
  • 4.1 Removing
    141
  • 4.2 Installing
    142
  • 5 Renewing rear longitudinal member
    144
  • 5.1 Removing
    144
  • 5.2 Installing
    145
  • 6 Renewing rear outer wheel housing liner
    148
  • 6.1 Removing
    148
  • 6.2 Installing
    149
  • 7 Renewing rear inner wheel housing liner
    151
  • 7.1 Removing
    151
  • 7.2 Installing
    152
  • 8 Renewing rear cross member
    154
  • 8.1 Removing
    154
  • 8.2 Installing
    155
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Category Reparaturanleitung

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