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  • Examplepage for repair manual 3 4-cyl. diesel engine, mechanics
  • Examplepage for repair manual 4-cyl. diesel engine, mechanics
  • Examplepage for repair manual 2 4-cyl. diesel engine, mechanics
  • Examplepage for repair manual 3 4-cyl. diesel engine, mechanics

4-cyl. diesel engine, mechanics

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


12,04 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

2.450 KB

137 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing the engine, Dismantling and and Charge-air system with exhaust gas turbocharger. Show more
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Repair manual 4-cyl. diesel engine, mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number and cylinder 1
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing the engine
    3
  • 1.1 Removing and installing the engine
    3
  • 1.2 Notes on removing
    5
  • 1.3 Securing engine to mounting trestle
    9
  • 1.4 Notes on installing
    9
  • 1.5 Tightening torques
    11
  • Crankshaft group
    12
  • 1 Dismantling and
    12
  • 1.1 Dismantling and
    12
  • 1.2 Dismantling and assembling engine
    12
  • 1.3 Removing and installing ribbed V-belt
    26
  • 1.4 Removing and installing tensioning device for ribbed V-belt
    27
  • 2 Removing and installing drive gears and dual-mass flywheel
    29
  • 2.1 Removing and installing drive gears and dual-mass flywheel
    29
  • 2.2 Check drive gear wheels and adjust if necessary
    35
  • 2.3 Replace crankshaft gear wheel
    40
  • 2.4 Replacing needle bearing of dual-mass flywheel
    42
  • 2.5 Renewing sealing ring for crankshaft (pulley end)
    44
  • 2.6 Renewing sealing ring for crankshaft (flywheel end)
    46
  • 3 Removing and installing crankshaft
    49
  • 3.1 Removing and installing crankshaft
    49
  • 3.2 Crankshaft dimensions
    51
  • 4 Dismantling and assembling piston and connecting rod
    52
  • 4.1 Dismantling and assembling piston and connecting rod
    52
  • 4.2 Cylinder dimension
    57
  • Cylinder head, Valve gear
    59
  • 1 Removing and installing cylinder head
    59
  • 1.1 Removing and installing cylinder head
    59
  • 1.2 Checking compression pressure
    68
  • 2 Overhauling valve train
    70
  • 2.1 Overhauling valve train
    70
  • 2.2 Checking valve guides
    77
  • 2.3 Removing and installing rocker arms
    78
  • 2.4 Renewing valve stem seals
    80
  • 2.5 Removing and installing camshaft
    82
  • 2.6 Checking and adjusting valve clearance
    85
  • Lubrication
    87
  • 1 Removing and installing lubricating system components
    87
  • 1.1 Removing and installing lubricating system components
    87
  • 1.2 Checking oil pressure and oil pressure switch
    94
  • Cooling system
    96
  • 1 Removing and installing cooling system components
    96
  • 1.1 Removing and installing cooling system components
    96
  • 1.2 Cooling system components, radiator end
    97
  • 1.3 Cooling system components, engine end
    101
  • 1.4 Draining off and adding coolant
    104
  • 1.5 Removing and installing radiator
    106
  • 1.6 Removing and installing viscous fan
    107
  • Fuel supply system
    109
  • 1 Removing and installing fuel system components
    109
  • 1.1 Removing and installing fuel system components
    109
  • 1.2 Removing and installing fuel tank and add-on components
    110
  • 1.3 Safety measures when working on the fuel system
    112
  • 1.4 Cleanliness rules
    113
  • 1.5 Removing and installing the fuel tank
    114
  • 1.6 Removing and installing fuel level gauge
    117
  • 1.7 Servicing throttle controls
    119
  • Charging
    121
  • 1 Charge-air system with exhaust gas turbocharger
    121
  • 1.1 Charge-air system with exhaust gas turbocharger
    121
  • 1.2 Removing and installing turbocharger and add-on components
    122
  • 1.3 Removing and installing charge-air cooler components
    125
  • 1.4 Cleanliness rules
    126
  • 1.5 Removing and installing turbocharger
    127
  • 1.6 Checking turbocharger
    129
  • Exhaust system
    131
  • 1 Removing and installing exhaust system components
    131
  • 1.1 Removing and installing exhaust system components
    131
Manufacturer's designation 4-cyl. diesel engine, mechanics
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Engine code ATA
Category Reparaturanleitung

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