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  • Examplepage for repair manual Diesel Direct Injection and Glow Plug System (5-Cyl. Engine)
  • Examplepage for repair manual 2 Diesel Direct Injection and Glow Plug System (5-Cyl. Engine)
  • Examplepage for repair manual 3 Diesel Direct Injection and Glow Plug System (5-Cyl. Engine)

Diesel Direct Injection and Glow Plug System (5-Cyl. Engine)

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


11,97 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

1.712 KB

136 Sites

Detailed technical data

Immediately readable

This repair manual contains: Self-Diagnosis, Fault memory, Measuring value blocks, Servicing the Diesel Direct Injection System and Renewing, coding and adapting engine control unit. Show more
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Repair manual Diesel Direct Injection and Glow Plug System PDF download has the following content:

Chapter overview

  • Self diagnosis
    1
  • 1 Self-Diagnosis
    1
  • 1.1 Self-Diagnosis
    1
  • 1.2 Properties of the Self-Diagnosis
    1
  • 1.3 Technical Data for the Self-Diagnosis
    1
  • 1.4 Connecting fault reader
    2
  • 2 Fault memory
    5
  • 2.1 Fault memory
    5
  • 2.2 Interrogate fault memory
    5
  • 2.3 Erase fault memory
    6
  • 3 Fault table: V.A.G codes
    7
  • 3.1 Fault table: V.A.G codes
    7
  • 4 Fault table: SAE P codes
    15
  • 4.1 Fault table: SAE P codes
    15
  • 5 Final control diagnosis
    25
  • 5.1 Final control diagnosis
    25
  • 5.2 Carry out diagnosis of actuators
    25
  • 6 Measuring value blocks
    29
  • 6.1 Measuring value blocks
    29
  • 6.2 Safety Measures
    29
  • 6.3 Read measurement value block
    29
  • 6.6 Evaluating the measurement value blocks, engine code AGX
    45
  • 6.7 Evaluating the measurement value blocks at full load, engine code AGX
    52
  • Mixture preparation, Injection
    56
  • 1 Servicing the Diesel Direct Injection System
    56
  • 1.1 Servicing the Diesel Direct Injection System
    56
  • 1.2 Safety Measures
    56
  • 1.3 Rules regarding cleanliness
    57
  • 1.4 Overview of Installation Points
    57
  • 1.5 Removing and Fitting Toothed Belt for the Injection Pump
    61
  • 1.6 Servicing the Injection Pump
    64
  • 1.7 Servicing intake manifold flap
    69
  • 1.8 Removing and Fitting, Tensioning Toothed Belt for the Injection Pump
    72
  • 1.9 Removing and Fitting the Injection Pump
    76
  • 1.10 Testing and Adjusting the Injection Commencement Dynamically
    80
  • 1.11 Removing and Fitting the Injection Nozzles
    83
  • 1.12 Servicing Injection Nozzles
    84
  • 1.13 Replacing the O-Ring on the Cover of the Injection Timing Device
    85
  • 2 Checking components and functions
    86
  • 2.1 Checking components and functions
    86
  • 2.2 Connecting test box
    86
  • 2.3 Checking the Power Supply for the Diesel Direct Injection System
    88
  • 2.4 Checking the Engine Speed Sender
    88
  • 2.5 Check sender for intake manifold pressureand altitudesender
    90
  • 2.6 Checking the Coolant Temperature Sender
    93
  • 2.7 Checking the Intake Manifold Temperature Sender
    96
  • 2.8 Checking the Fuel Temperature Sender
    99
  • 2.9 Checking the Modulating Piston Movement Sender and QuantityAdjuster
    102
  • 2.10 Checking the Needle Lift Sender
    107
  • 2.11 Check injection timing device adjustment range
    109
  • 2.12 Checking air mass meter
    114
  • 2.13 Checking switchover of intake manifold flap
    118
  • 3 Checking Additional Signals
    121
  • 3.1 Checking Additional Signals
    121
  • 3.2 Check speed signal
    121
  • 3.3 Checking Signals From/To Air Conditioner
    122
  • 3.4 Checking speed signal
    124
  • 3.5 Checking signal from brake light switch and brake pedal switch
    124
  • 3.6 Checking signal from clutch pedal switch
    125
  • 4 Renewing, coding and adapting engine control unit
    126
  • 4.1 Renewing, coding and adapting engine control unit
    126
  • 4.2 Replace engine control unit
    126
  • 4.3 Code engine control unit
    127
  • 4.4 Activating maximum speed limitation in engine electronics control unit
    128
  • Glow plug system
    131
  • 1 Checking the Glow Plug System
    131
  • 1.1 Checking the Glow Plug System
    131
  • 1.2 Checking the Glow Plugs
    131
Manufacturer's designation Diesel Direct Injection and Glow Plug System (5-Cyl. Engine)
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Engine code AHD, ANJ, APA, BBE, BBF
Category Reparaturanleitung

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