Exterior Body Repair

Chapter overview

• Body front
  1
• 1 Lock bracket
  1
• 1.1 Tool
  1
• 1.2 Assembly overview-lock bracket
  2
• 1.3 Repair location
  3
• 1.4 Disassemble and install the lock bracket with accessories
  5
• 2 Fender
  9
• 2.1 Tool
  9
• 2.2 Assembly overview-front fender
  9
• 2.3 Disassemble and install the fenders
  10
• 2.4 Disassemble and install the fender brackets
  12
• 2.5 Fender’s sound insulation pad
  13
• 3 Water collector cover
  15
• 3.1 Assembly overview-water collector baffle
  15
• 3.2 Disassemble and install the water collector cover
  15
• 4 Acoustic panels
  19
• 4.1 Tool
  19
• 4.2 Disassemble and install the acoustic panel assembly
  19
• 5 Insulation cover, underbody
  22
• 5.1 Tool
  22
• 5.2 Assembly overview-insulation cover in front of the central channel
  22
• 5.3 Disassemble and install the insulation cover in front of the central channel
  23
• 5.4 Assembly overview-insulation cover in the middle of the central channel
  24
• 5.5 Disassemble and install the insulation cover in the middle of the central channel
  24
• 5.6 Assembly overview-rear insulation cover
  26
• 5.7 Disassemble and install the rear insulation cover
  26
• 6 Engine compartment baffle
  29
• 6.1 Tool
  29
• 6.2 Material
  29
• 6.3 Assembly overview-engine compartment baffle
  30
• 7 Exhaust pipe bracket
  31
• 7.1 Tool
  31
• 7.2 Assembly overview-exhaust pipe bracket
  31
• 7.3 Disassemble and install the exhaust pipe bracket
  32
• Engine hood, Luggage compartment cover
  34
• 1 Engine hood
  34
• 1.1 Tool
  34
• 1.2 Assembly overview-engine hood
  34
• 1.3 Disassemble and install the engine hood
  36
• 1.4 Disassemble and install the engine hood hinge
  37
• 1.5 Assembly overview-engine hood locking and unlocking component
  40
• 1.6 Disassemble and install the engine hood catch
  41
• 1.7 Disassemble and install the engine hood lock
  42
• 1.8 Disconnect the engine hood lock cable
  46
• 1.9 Adjust the engine hood
  47
• 1.10 Assembly overview-engine hood opening handle
  50
• 1.11 Disassemble and install the opening handle
  50
• 1.12 Disassemble and install the support bar
  53
• 2 Luggage compartment cover
  55
• 2.1 Tool
  55
• 2.2 Assembly overview-Luggage compartment cover
  55
• 2.3 Disassemble and install the Luggage compartment cover
  56
• 2.4 Disassemble and install the Luggage compartment cover hinges
  57
• 2.5 Assembly overview-Luggage compartment cover hinge buffer block
  60
• 2.6 Disassemble and install the Luggage compartment cover lock
  60
• 2.7 Disassemble and install the lock plate
  63
• 2.8 Disassemble and install the unlocking button with a rear view camera
  63
• 2.9 Adjust the Luggage compartment cover
  66
• 2.10 Luggage compartment cover seal
  69
• 2.11 Disassemble and install the rear Luggage compartment cover seals
  70
• 3 Fuel tank cover unit
  72
• 3.2 Disassemble and install the fuel tank cover unit
  73
• Front door, door members, central door lock
  75
• 1 Front door
  75
• 1.1 Tool
  75
• 1.2 Assembly overview-front door
  76
• 1.3 Assembly overview-front door hinges
  78
• 1.4 Lubricate new door hinges
  80
• 1.5 Disassemble and install the front door
  81
• 1.6 Adjust the front door
  84
• 2 Door components
  86
• 2.1 Tool
  86
• 2.2 Disassemble and install the front door cover
  87
• 2.3 Disassemble and Install the door stopper
  89
• 2.4 Assembly overview-door handles and door locks
  92
• 2.5 Disassemble and install the key cylinder housing (with the key cylinder)
  93
• 2.6 Disassemble and install the key cylinder
  93
• 2.7 Disassemble and install the housing (without the key cylinder)
  94
• 2.8 Disassembly and Installation
  99
• 2.9 Disassemble and install the door lock
  100
• 2.10 Disassembly and Installation
  105
• 2.11 Inner door seal
  106
• 2.12 Disassemble and install the inner front door seal
  107
• 2.13 Disassemble and install the outer door seal
  108
• 3 Centralized control door lock
  113
• 3.1 Installation position overview-central door lock components
  113
• 3.2 Match the key with a wireless remote control
  114
• Rear door, door members
  118
• 1 Rear door
  118
• 1.1 Tool
  118
• 1.2 Assembly overview-rear door
  119
• 1.3 Assembly overview-rear door hinges
  121
• 1.4 Lubricate new rear door hinges
  123
• 1.5 Disassemble and install the rear door
  124
• 1.6 Adjust the door
  127
• 2 Door components
  129
• 2.1 Tool
  129
• 2.2 Disassemble and install the rear door cover
  130
• 2.3 Disassemble and Install the door stopper
  133
• 2.4 Assembly overview-door handles and door locks
  135
• 2.5 Disassemble and install the housing (without the key cylinder)
  135
• 2.6 Disassemble and install the rear door handle
  140
• 2.7 Disassemble and install the door lock
  141
• 2.8 Disassemble and Install the bow support bracket
  146
• 2.9 Inner door seal
  147
• 2.10 Disassemble and install the inner rear door seal
  148
• 2.11 Disassemble and install the outer door seal
  149
• Movable sunroof
  154
• 1 Movable sunroof
  154
• 1.1 Tool
  154
• 1.2 Introduction to features
  154
• 1.3 Assembly overview-movable sunroof
  155
• 1.4 Disassemble and install the glass cover of the movable sunroof
  156
• 1.5 Adjust the glass cover of the movable sunroof (height adjustment)
  158
• 1.6 Replace the seal of the rear glass cover
  159
• 1.7 Adjust the glass cover seal
  160
• 1.8 Disassemble and install the sunvisor (mobile)
  161
• 1.9 Remove the rotary switch of the movable sunroof
  161
• 1.10 Disassemble and install the electric movable sunroof driving device
  162
• 1.11 Adjust the electric movable sunroof driving device“0”position
  163
• 1.12 Match the electric movable sunroof driving device
  163
• 1.13 Check the parallel operating status
  163
• 1.14 Adjust the parallel running state
  164
• 1.15 Disassemble and install the sunroof assembly
  164
• 1.16 Manually operate the electric movable sunroof driving device
  166
• 1.17 Clean the drain hose
  167
• Bumper
  170
• 1 Front bumper cover (applying to the models before March 2015)
  170
• 1.1 Tool
  170
• 1.2 Disassemble the front bumper cover
  170
• 1.3 Assembly overview-front bumper cover
  170
• 1.4 Disassemble and install the front bumper cover
  171
• 1.5 Disassemble the front bumper cover accessories
  175
• 1.6 Guide member of the front bumper
  176
• 1.7 Assembly overview-front bumper bracket
  177
• 2 Front bumper cover (New Lavida Sportline before September 2015)
  178
• 2.1 Tool
  178
• 2.2 Disassemble the front bumper cover
  178
• 2.3 Assembly overview-front bumper cover
  178
• 2.4 Disassemble and install the front bumper cover
  179
• 3 Front bumper cover (New Lavida Sportline from September 2015)
  182
• 3.1 Tool
  182
• 3.2 Disassemble the front bumper cover
  182
• 3.3 Front bumper cover-assembly overview
  183
• 3.4 Disassemble and install the front bumper cover
  183
• 3.5 Accessories of the front bumper cover-assembly overview
  188
• 4 Front bumper cover (applying to the models from March 2015)
  189
• 4.1 Tool
  189
• 4.2 Disassemble the front bumper cover
  190
• 4.3 Assembly overview-front bumper cover
  190
• 4.4 Disassemble and install the front bumper cover
  190
• 4.5 Assembly overview-accessories of the front bumper cover
  195
• 4.6 Disassemble and Install the guide member
  195
• 4.7 Assembly overview-front bumper bracket
  198
• 5 Rear bumper cover (applying to the models before March 2015)
  199
• 5.1 Tool
  199
• 5.2 Repair the rear bumper cover
  199
• 5.3 Assembly overview-rear bumper cover
  199
• 5.4 Disassemble and install the rear bumper cover
  200
• 5.5 Accessories of the rear bumper cover
  203
• 5.6 Rear bumper guide member
  204
• 5.7 Rear bumper cover bracket parts
  205
• 5.8 Assembly overview-rear bumper bracket
  206
• 6 Rear bumper cover (New Lavida Sportline before September 2015)
  207
• 6.1 Tool
  207
• 6.2 Repair the rear bumper cover
  207
• 6.3 Assembly overview-rear bumper cover
  207
• 6.4 Disassemble and install the rear bumper cover
  208
• 6.5 Accessories of the rear bumper cover
  211
• 6.6 Assembly overview-rear bumper bracket
  212
• 7 Rear bumper cover (New Lavida Sportline from September 2015)
  213
• 7.1 Tool
  213
• 7.2 Repair the rear bumper cover
  213
• 7.3 Rear bumper cover-assembly overview
  214
• 7.4 Disassemble and install the rear bumper cover
  214
• 7.5 Accessories of the rear bumper cover-assembly overview
  219
• 8 Rear bumper cover (applying to the models from March 2015)
  220
• 8.1 Tool
  220
• 8.2 Repair the rear bumper cover
  221
• 8.3 Assembly overview-rear bumper cover
  221
• 8.4 Disassemble and install the rear bumper cover
  221
• 8.5 Assembly overview-accessories of the rear bumper cover
  226
• 8.6 Assembly overview-guide member
  226
• 8.7 Disassemble and Install the guide member
  227
• 8.8 Assembly overview-intermediate guide member
  230
• 8.9 Disassemble and install the intermediate guide member
  230
• 8.10 Assembly overview-rear bumper bracket
  233
• Install the glass
  234
• 1 Bond the window glass
  234
• 1.1 Tool
  234
• 1.2 Material
  236
• 1.3 Maintain the front windshield
  237
• 1.4 Assembly overview-front windshield
  237
• 1.5 Dismantle the front windshield
  238
• 1.6 Install front windshield
  242
• 1.7 Assembly overview-rear windshield
  242
• 1.8 Remove undamaged rear windshield
  244
• 1.9 Remove the damaged rear windshield
  245
• 1.10 Install the rear windshield
  245
• 1.11 Preparation for installation of the undamaged old windshield
  246
• 1.12 Prepare new window glass with a film
  246
• 1.13 Preparation for installation of the new window glass without a film
  246
• 1.14 Preparation for installation of body flange
  248
• 1.15 Installation instructions
  249
• 1.16 Minimum hardening time
  252
• 1.17 Repair paint damage
  252
• 1.18 Clean the excess adhesive seal material
  252
• 2 Front door window glass
  253
• 2.1 Tool
  253
• 2.2 Assembly overview-front door window glass
  254
• 2.3 Disassemble and install the front door window glass
  255
• 2.4 Disassemble and install the window regulator motor
  259
• 2.5 Disassemble and install the window regulator
  260
• 2.6 Disassemble and install the internal window frame seal
  262
• 2.7 Disassemble and install the external window frame seal
  263
• 2.8 Disassemble and install the window guide groove
  264
• 3 Rear door window glass
  267
• 3.1 Tool
  267
• 3.2 Assembly overview
  268
• 3.3 Disassemble and install the rear door window glass
  269
• 3.4 Disassemble and install the triangular window glass
  272
• 3.5 Disassemble and install the window regulator motor
  274
• 3.6 Disassemble and install the window regulator
  275
• 3.7 Disassemble and install the internal window seal
  278
• 3.8 Disassemble and install the external window seal
  279
• 3.9 Disassemble and install the window guide groove
  280
• External equipment
  283
• 1 Inner wheel casing plate
  283
• 1.1 Disassemble and install the inner front wheel casing plate
  283
• 1.2 Disassemble and install the inner rear wheel casing plate
  285
• 2 Exterior rearview mirror
  287
• 2.1 Tool
  287
• 2.2 Assembly overview-exterior rearview mirror
  287
• 2.3 Disassemble and install the rearview mirror glass
  288
• 2.4 Disassemble and install the rearview mirror escutcheon plate
  289
• 2.5 Disassemble and install the rearview mirror housing
  290
• 2.6 Disassemble and install the turn light seat
  291
• 2.7 Disassemble and install the exterior rearview mirror
  291
• 3 Coolant tank grille (applying to the models before March 2015)
  295
• 3.1 Tool
  295
• 3.2 Disassemble and install the coolant tank grille
  295
• 3.3 Disassemble and install the identification
  298
• 4 Coolant tank grille (New Lavida Sportline before September 2015)
  302
• 4.1 Tool
  302
• 4.2 Disassemble and install the coolant tank grille
  302
• 4.3 Disassemble and install the identification
  306
• 5 Coolant tank grille (New Lavida Sportline from September 2015)
  308
• 5.1 Tool
  308
• 5.2 Coolant tank grille-assembly overview
  309
• 5.3 Disassemble and install the coolant tank grille
  309
• 6 Coolant tank grille (applying to the models from March 2015)
  312
• 6.1 Tool
  312
• 6.2 Assembly overview-coolant tank grille
  312
• 6.3 Disassemble and install the coolant tank grille
  313
• 6.4 Disassemble and install the identification
  313
• 7 Molded parts and veneer
  315
• 7.1 Tool
  315
• 8 Special body kit
  320
• 8.1 Tool
  320
• 8.2 Sill side wall trim-assembly overview
  321
• 8.3 Disassemble and install the sill side wall trim
  321
• 8.4 Installation (when the lower edge beam is replaced)
  323
• 9 Tail identificaiton (applying to the models before March 2015)
  330
• 9.1 Installation instructions for tail identification
  330
• 10 Tail identification (applying to the models from March 2015)
  334
• 10.1 Installation instructions for tail identification
  334
• 11 Side identification (applying to the models before March 2015)
  338
• 11.1 Instructions for installation of side identification
  338
• 12 Side identification (applying to the models from March 2015)
  340
• 12.1 Instructions for installation of side identification
  340
• 13 Side identification (applying to the models from September 2015)
  342
• 13.1 Instructions for installation of side identification
  342
• 13.2 Side identification-size (applying to New Lavida Sportline)
  342