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Exterior Body Repair

For Modell 181 Rl / Lavida Family [CN]

Original Volkswagen repair manual


27,07 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

35.784 KB

351 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock bracket, Fender, Water collector cover, Acoustic panels, Insulation cover, underbody, Engine compartment baffle, Front door, Front bumper cover (applying to the models before March 2015), Bond the window glass, Exterior rearview mirror, Coolant tank grille (New Lavida Sportline from September 2015), Molded parts and veneer and Special body kit. Show more
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Repair manual Modell 181 Rl / Lavida Family [CN] Exterior Body Repair PDF download has the following content:

Chapter overview

  • Body front
    1
  • 1 Lock bracket
    1
  • 1.1 Tool
    1
  • 1.2 Assembly overview-lock bracket
    2
  • 1.3 Repair location
    3
  • 1.4 Disassemble and install the lock bracket with accessories
    5
  • 2 Fender
    9
  • 2.1 Tool
    9
  • 2.2 Assembly overview-front fender
    9
  • 2.3 Disassemble and install the fenders
    10
  • 2.4 Disassemble and install the fender brackets
    12
  • 2.5 Fender’s sound insulation pad
    13
  • 3 Water collector cover
    15
  • 3.1 Assembly overview-water collector baffle
    15
  • 3.2 Disassemble and install the water collector cover
    15
  • 4 Acoustic panels
    19
  • 4.1 Tool
    19
  • 4.2 Disassemble and install the acoustic panel assembly
    19
  • 5 Insulation cover, underbody
    22
  • 5.1 Tool
    22
  • 5.2 Assembly overview-insulation cover in front of the central channel
    22
  • 5.3 Disassemble and install the insulation cover in front of the central channel
    23
  • 5.4 Assembly overview-insulation cover in the middle of the central channel
    24
  • 5.5 Disassemble and install the insulation cover in the middle of the central channel
    24
  • 5.6 Assembly overview-rear insulation cover
    26
  • 5.7 Disassemble and install the rear insulation cover
    26
  • 6 Engine compartment baffle
    29
  • 6.1 Tool
    29
  • 6.2 Material
    29
  • 6.3 Assembly overview-engine compartment baffle
    30
  • 7 Exhaust pipe bracket
    31
  • 7.1 Tool
    31
  • 7.2 Assembly overview-exhaust pipe bracket
    31
  • 7.3 Disassemble and install the exhaust pipe bracket
    32
  • Engine hood, Luggage compartment cover
    34
  • 1 Engine hood
    34
  • 1.1 Tool
    34
  • 1.2 Assembly overview-engine hood
    34
  • 1.3 Disassemble and install the engine hood
    36
  • 1.4 Disassemble and install the engine hood hinge
    37
  • 1.5 Assembly overview-engine hood locking and unlocking component
    40
  • 1.6 Disassemble and install the engine hood catch
    41
  • 1.7 Disassemble and install the engine hood lock
    42
  • 1.8 Disconnect the engine hood lock cable
    46
  • 1.9 Adjust the engine hood
    47
  • 1.10 Assembly overview-engine hood opening handle
    50
  • 1.11 Disassemble and install the opening handle
    50
  • 1.12 Disassemble and install the support bar
    53
  • 2 Luggage compartment cover
    55
  • 2.1 Tool
    55
  • 2.2 Assembly overview-Luggage compartment cover
    55
  • 2.3 Disassemble and install the Luggage compartment cover
    56
  • 2.4 Disassemble and install the Luggage compartment cover hinges
    57
  • 2.5 Assembly overview-Luggage compartment cover hinge buffer block
    60
  • 2.6 Disassemble and install the Luggage compartment cover lock
    60
  • 2.7 Disassemble and install the lock plate
    63
  • 2.8 Disassemble and install the unlocking button with a rear view camera
    63
  • 2.9 Adjust the Luggage compartment cover
    66
  • 2.10 Luggage compartment cover seal
    69
  • 2.11 Disassemble and install the rear Luggage compartment cover seals
    70
  • 3 Fuel tank cover unit
    72
  • 3.2 Disassemble and install the fuel tank cover unit
    73
  • Front door, door members, central door lock
    75
  • 1 Front door
    75
  • 1.1 Tool
    75
  • 1.2 Assembly overview-front door
    76
  • 1.3 Assembly overview-front door hinges
    78
  • 1.4 Lubricate new door hinges
    80
  • 1.5 Disassemble and install the front door
    81
  • 1.6 Adjust the front door
    84
  • 2 Door components
    86
  • 2.1 Tool
    86
  • 2.2 Disassemble and install the front door cover
    87
  • 2.3 Disassemble and Install the door stopper
    89
  • 2.4 Assembly overview-door handles and door locks
    92
  • 2.5 Disassemble and install the key cylinder housing (with the key cylinder)
    93
  • 2.6 Disassemble and install the key cylinder
    93
  • 2.7 Disassemble and install the housing (without the key cylinder)
    94
  • 2.8 Disassembly and Installation
    99
  • 2.9 Disassemble and install the door lock
    100
  • 2.10 Disassembly and Installation
    105
  • 2.11 Inner door seal
    106
  • 2.12 Disassemble and install the inner front door seal
    107
  • 2.13 Disassemble and install the outer door seal
    108
  • 3 Centralized control door lock
    113
  • 3.1 Installation position overview-central door lock components
    113
  • 3.2 Match the key with a wireless remote control
    114
  • Rear door, door members
    118
  • 1 Rear door
    118
  • 1.1 Tool
    118
  • 1.2 Assembly overview-rear door
    119
  • 1.3 Assembly overview-rear door hinges
    121
  • 1.4 Lubricate new rear door hinges
    123
  • 1.5 Disassemble and install the rear door
    124
  • 1.6 Adjust the door
    127
  • 2 Door components
    129
  • 2.1 Tool
    129
  • 2.2 Disassemble and install the rear door cover
    130
  • 2.3 Disassemble and Install the door stopper
    133
  • 2.4 Assembly overview-door handles and door locks
    135
  • 2.5 Disassemble and install the housing (without the key cylinder)
    135
  • 2.6 Disassemble and install the rear door handle
    140
  • 2.7 Disassemble and install the door lock
    141
  • 2.8 Disassemble and Install the bow support bracket
    146
  • 2.9 Inner door seal
    147
  • 2.10 Disassemble and install the inner rear door seal
    148
  • 2.11 Disassemble and install the outer door seal
    149
  • Movable sunroof
    154
  • 1 Movable sunroof
    154
  • 1.1 Tool
    154
  • 1.2 Introduction to features
    154
  • 1.3 Assembly overview-movable sunroof
    155
  • 1.4 Disassemble and install the glass cover of the movable sunroof
    156
  • 1.5 Adjust the glass cover of the movable sunroof (height adjustment)
    158
  • 1.6 Replace the seal of the rear glass cover
    159
  • 1.7 Adjust the glass cover seal
    160
  • 1.8 Disassemble and install the sunvisor (mobile)
    161
  • 1.9 Remove the rotary switch of the movable sunroof
    161
  • 1.10 Disassemble and install the electric movable sunroof driving device
    162
  • 1.11 Adjust the electric movable sunroof driving device“0”position
    163
  • 1.12 Match the electric movable sunroof driving device
    163
  • 1.13 Check the parallel operating status
    163
  • 1.14 Adjust the parallel running state
    164
  • 1.15 Disassemble and install the sunroof assembly
    164
  • 1.16 Manually operate the electric movable sunroof driving device
    166
  • 1.17 Clean the drain hose
    167
  • Bumper
    170
  • 1 Front bumper cover (applying to the models before March 2015)
    170
  • 1.1 Tool
    170
  • 1.2 Disassemble the front bumper cover
    170
  • 1.3 Assembly overview-front bumper cover
    170
  • 1.4 Disassemble and install the front bumper cover
    171
  • 1.5 Disassemble the front bumper cover accessories
    175
  • 1.6 Guide member of the front bumper
    176
  • 1.7 Assembly overview-front bumper bracket
    177
  • 2 Front bumper cover (New Lavida Sportline before September 2015)
    178
  • 2.1 Tool
    178
  • 2.2 Disassemble the front bumper cover
    178
  • 2.3 Assembly overview-front bumper cover
    178
  • 2.4 Disassemble and install the front bumper cover
    179
  • 3 Front bumper cover (New Lavida Sportline from September 2015)
    182
  • 3.1 Tool
    182
  • 3.2 Disassemble the front bumper cover
    182
  • 3.3 Front bumper cover-assembly overview
    183
  • 3.4 Disassemble and install the front bumper cover
    183
  • 3.5 Accessories of the front bumper cover-assembly overview
    188
  • 4 Front bumper cover (applying to the models from March 2015)
    189
  • 4.1 Tool
    189
  • 4.2 Disassemble the front bumper cover
    190
  • 4.3 Assembly overview-front bumper cover
    190
  • 4.4 Disassemble and install the front bumper cover
    190
  • 4.5 Assembly overview-accessories of the front bumper cover
    195
  • 4.6 Disassemble and Install the guide member
    195
  • 4.7 Assembly overview-front bumper bracket
    198
  • 5 Rear bumper cover (applying to the models before March 2015)
    199
  • 5.1 Tool
    199
  • 5.2 Repair the rear bumper cover
    199
  • 5.3 Assembly overview-rear bumper cover
    199
  • 5.4 Disassemble and install the rear bumper cover
    200
  • 5.5 Accessories of the rear bumper cover
    203
  • 5.6 Rear bumper guide member
    204
  • 5.7 Rear bumper cover bracket parts
    205
  • 5.8 Assembly overview-rear bumper bracket
    206
  • 6 Rear bumper cover (New Lavida Sportline before September 2015)
    207
  • 6.1 Tool
    207
  • 6.2 Repair the rear bumper cover
    207
  • 6.3 Assembly overview-rear bumper cover
    207
  • 6.4 Disassemble and install the rear bumper cover
    208
  • 6.5 Accessories of the rear bumper cover
    211
  • 6.6 Assembly overview-rear bumper bracket
    212
  • 7 Rear bumper cover (New Lavida Sportline from September 2015)
    213
  • 7.1 Tool
    213
  • 7.2 Repair the rear bumper cover
    213
  • 7.3 Rear bumper cover-assembly overview
    214
  • 7.4 Disassemble and install the rear bumper cover
    214
  • 7.5 Accessories of the rear bumper cover-assembly overview
    219
  • 8 Rear bumper cover (applying to the models from March 2015)
    220
  • 8.1 Tool
    220
  • 8.2 Repair the rear bumper cover
    221
  • 8.3 Assembly overview-rear bumper cover
    221
  • 8.4 Disassemble and install the rear bumper cover
    221
  • 8.5 Assembly overview-accessories of the rear bumper cover
    226
  • 8.6 Assembly overview-guide member
    226
  • 8.7 Disassemble and Install the guide member
    227
  • 8.8 Assembly overview-intermediate guide member
    230
  • 8.9 Disassemble and install the intermediate guide member
    230
  • 8.10 Assembly overview-rear bumper bracket
    233
  • Install the glass
    234
  • 1 Bond the window glass
    234
  • 1.1 Tool
    234
  • 1.2 Material
    236
  • 1.3 Maintain the front windshield
    237
  • 1.4 Assembly overview-front windshield
    237
  • 1.5 Dismantle the front windshield
    238
  • 1.6 Install front windshield
    242
  • 1.7 Assembly overview-rear windshield
    242
  • 1.8 Remove undamaged rear windshield
    244
  • 1.9 Remove the damaged rear windshield
    245
  • 1.10 Install the rear windshield
    245
  • 1.11 Preparation for installation of the undamaged old windshield
    246
  • 1.12 Prepare new window glass with a film
    246
  • 1.13 Preparation for installation of the new window glass without a film
    246
  • 1.14 Preparation for installation of body flange
    248
  • 1.15 Installation instructions
    249
  • 1.16 Minimum hardening time
    252
  • 1.17 Repair paint damage
    252
  • 1.18 Clean the excess adhesive seal material
    252
  • 2 Front door window glass
    253
  • 2.1 Tool
    253
  • 2.2 Assembly overview-front door window glass
    254
  • 2.3 Disassemble and install the front door window glass
    255
  • 2.4 Disassemble and install the window regulator motor
    259
  • 2.5 Disassemble and install the window regulator
    260
  • 2.6 Disassemble and install the internal window frame seal
    262
  • 2.7 Disassemble and install the external window frame seal
    263
  • 2.8 Disassemble and install the window guide groove
    264
  • 3 Rear door window glass
    267
  • 3.1 Tool
    267
  • 3.2 Assembly overview
    268
  • 3.3 Disassemble and install the rear door window glass
    269
  • 3.4 Disassemble and install the triangular window glass
    272
  • 3.5 Disassemble and install the window regulator motor
    274
  • 3.6 Disassemble and install the window regulator
    275
  • 3.7 Disassemble and install the internal window seal
    278
  • 3.8 Disassemble and install the external window seal
    279
  • 3.9 Disassemble and install the window guide groove
    280
  • External equipment
    283
  • 1 Inner wheel casing plate
    283
  • 1.1 Disassemble and install the inner front wheel casing plate
    283
  • 1.2 Disassemble and install the inner rear wheel casing plate
    285
  • 2 Exterior rearview mirror
    287
  • 2.1 Tool
    287
  • 2.2 Assembly overview-exterior rearview mirror
    287
  • 2.3 Disassemble and install the rearview mirror glass
    288
  • 2.4 Disassemble and install the rearview mirror escutcheon plate
    289
  • 2.5 Disassemble and install the rearview mirror housing
    290
  • 2.6 Disassemble and install the turn light seat
    291
  • 2.7 Disassemble and install the exterior rearview mirror
    291
  • 3 Coolant tank grille (applying to the models before March 2015)
    295
  • 3.1 Tool
    295
  • 3.2 Disassemble and install the coolant tank grille
    295
  • 3.3 Disassemble and install the identification
    298
  • 4 Coolant tank grille (New Lavida Sportline before September 2015)
    302
  • 4.1 Tool
    302
  • 4.2 Disassemble and install the coolant tank grille
    302
  • 4.3 Disassemble and install the identification
    306
  • 5 Coolant tank grille (New Lavida Sportline from September 2015)
    308
  • 5.1 Tool
    308
  • 5.2 Coolant tank grille-assembly overview
    309
  • 5.3 Disassemble and install the coolant tank grille
    309
  • 6 Coolant tank grille (applying to the models from March 2015)
    312
  • 6.1 Tool
    312
  • 6.2 Assembly overview-coolant tank grille
    312
  • 6.3 Disassemble and install the coolant tank grille
    313
  • 6.4 Disassemble and install the identification
    313
  • 7 Molded parts and veneer
    315
  • 7.1 Tool
    315
  • 8 Special body kit
    320
  • 8.1 Tool
    320
  • 8.2 Sill side wall trim-assembly overview
    321
  • 8.3 Disassemble and install the sill side wall trim
    321
  • 8.4 Installation (when the lower edge beam is replaced)
    323
  • 9 Tail identificaiton (applying to the models before March 2015)
    330
  • 9.1 Installation instructions for tail identification
    330
  • 10 Tail identification (applying to the models from March 2015)
    334
  • 10.1 Installation instructions for tail identification
    334
  • 11 Side identification (applying to the models before March 2015)
    338
  • 11.1 Instructions for installation of side identification
    338
  • 12 Side identification (applying to the models from March 2015)
    340
  • 12.1 Instructions for installation of side identification
    340
  • 13 Side identification (applying to the models from September 2015)
    342
  • 13.1 Instructions for installation of side identification
    342
  • 13.2 Side identification-size (applying to New Lavida Sportline)
    342
Manufacturer's designation Exterior Body Repair
Manufacturer Volkswagen
Suitable for Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >)
Suitable car types 182, 184
Category Reparaturanleitung

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