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Chassis

For Iltis / Modell 181 Ll / Modell 181 Rl / Lavida Family [CN]

Original Volkswagen repair manual


14,21 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

9.495 KB

167 Sites

Detailed technical data

Immediately readable

This repair manual contains: Checklist of assessment on accident vehicle chassis, Maintenance of front suspensions, Assembly overview - Rear axle, and drum brake (apply to New Lavida taxi) . . . . ., Torques of the wheel bolts, Wheel alignment, Airbag and Vane pump, fluid reservoir and hydraulic pipeline. Show more
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Repair manual Chassis PDF download has the following content:

Chapter overview

  • Technical specification
    1
  • 1 Checklist of assessment on accident vehicle chassis
    1
  • Front suspensions
    3
  • 1 Assessment to an accident vehicle
    3
  • 2 Maintenance of front suspensions
    4
  • 2.1 Overview on front axles
    4
  • 2.2 I - Assembly overview, the secondary beam, anti-roll bar, and swing arm
    5
  • 2.3 Check the kingpin ball end
    7
  • 2.4 Disassemble and install the kingpin ball end
    7
  • 2.5 Disassemble and install of the swing arm
    10
  • 2.6 Disassemble the rubber-metal bearing of the swing arm
    12
  • 2.7 Disassemble and install the secondary beam
    14
  • 2.8 Replace the rubber-metal bearing of the secondary beam
    16
  • 2.9 II - Assembly overview - Wheel bearing
    18
  • 2.10 III - Assembly overview - Suspension column
    23
  • 2.11 Disassemble and install the suspension column
    24
  • 2.12 Maintenance of front suspension columns
    26
  • 3 Maintenance of front drive shafts
    29
  • 3.1 Overview - Drive shaft
    29
  • 3.2 Disassembly and installation of the drive shaft
    30
  • 3.3 I - Disassemble the drive shaft with constant velocity universal joint VL2600
    32
  • 3.4 Check the outer constant velocity universal joint
    39
  • 3.5 Check the inner constant velocity dust cover
    40
  • Rear suspension
    46
  • 1 Assessment to an accident vehicle
    46
  • 2 Maintenance of the rear axle
    47
  • 2.1 Disassemble and install the rear axle
    47
  • 2.2 Assembly overview - Rear axle beam
    51
  • 2.3 Disassembly and installation of rubber bushings
    54
  • 2.4 Disassemble and install of the springs and shock absorber
    57
  • 2.5 Assembly overview - Shock absorber
    59
  • 3 Maintenance of the wheel bearing
    61
  • 3.1 Wheel bearing overview
    61
  • 4 Assembly overview - Rear axle, and drum brake (apply to New Lavida taxi) . . . . .
    65
  • 4.1 Disassemble and install the rear axle
    67
  • 4.2 Disassemble and install the rubber-metal bearing
    71
  • 5 Assembly overview - Wheel bearing, and drum brake (apply to New Lavida taxi)
    78
  • 5.1 Disassemble and install of the wheel hub with the wheel bearing
    79
  • Wheels, tyres and vehicle calibration
    84
  • 1 Assessment to an accident vehicle
    84
  • 2 Torques of the wheel bolts
    85
  • 3 Corrosion prevention of the wheel central base
    86
  • 4 Wheel alignment
    87
  • 4.1 General instruction
    87
  • 4.2 Prerequisites to the test:
    88
  • 4.3 Test preparation
    88
  • 4.4 Wheel alignment data
    89
  • 4.5 Wheel alignment data (applies to the Gran Lavida Sedan and New Lavida Sedan)
    90
  • 4.6 Adjust the camber angle of the front axle
    90
  • 4.7 Adjust the camber angle of the rear axle
    91
  • 4.8 Adjust the toe-in of the rear axle
    91
  • 4.9 Adjust the toe-in of the front axle
    92
  • 4.10 Check the wheel locks at both the left side and the right side
    92
  • 4.11 Basic settings of the steering angle sensor G85
    93
  • Steering
    94
  • 1 Assessment to an accident vehicle
    94
  • 2 General maintenance instructions
    95
  • 2.1 Steering gear
    95
  • 2.2 Gasket and sealing ring
    95
  • 2.3 Nuts and bolts
    95
  • 2.4 Electrical components
    96
  • 3 Airbag
    97
  • 4 Steering column
    98
  • 4.1 Disassemble and install the steering column
    98
  • 4.2 Check if there is any damage to the steering column
    103
  • 4.3 Disassembly and installation of the steering column lock shell
    103
  • 4.4 Assembly overview - Cross member of the steering column
    104
  • 4.5 Disassembly and installation of the ignition key pull-out lock cable
    105
  • 4.6 Inspect the ignition key removal lock
    106
  • 5.1 Disassemble and install the steering wheel
    107
  • 5.2 Assembly overview - Steering column
    110
  • 5.3 Disassemble and install the steering column
    111
  • 5.4 Handling and transportation of the the steering column
    116
  • 6 Maintenance of the power steering system
    118
  • 6.1 Disassemble and install the power steering gear
    118
  • 6.2 Assembly overview, power steering gear
    122
  • 6.3 Disassemble and install the pull rod
    124
  • 6.4 Check the gap, tighten dust cover for the traction level ball end
    125
  • 6.5 Check the middle position of the steering rack
    125
  • 6.6 Adjust the steering gear
    126
  • 7.1 Assembly overview - Steering gear
    127
  • 7.2 Disassemble and install the steering gear
    128
  • 8 Vane pump, fluid reservoir and hydraulic pipeline
    134
  • 8.1 Inspect the fuel supply pressure of the power steering pump
    134
  • 8.2 Disassemble and install the vane pump
    136
  • 8.3 Assembly overview - Vane pump with the hydraulic pipeline
    142
  • 8.4 Assembly overview of the vane pump
    153
  • 9.1 Assembly overview - Steering gear
    154
  • 9.2 Disassembly and installation of rubber anti-dust boots
    155
  • 9.3 Disassemble and install the steering tie rod
    158
  • 9.4 Check the gap of the steering tie rod ball end, tightness and the dust cover
    159
  • 9.5 Check and adjust the length of the steering tie rod
    159
  • 9.6 Assembly of the steering tie rod ball end
    160
  • 9.7 Determine the central position of the steering rack
    161
  • 9.8 Adjust the steering gear
    161
Manufacturer's designation Chassis
Manufacturer Volkswagen
Suitable for Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >)
Suitable car types 183, 182, 184, 185
Category Reparaturanleitung

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