Name: 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL
Brand: Volkswagen
SKU: CDGf4f18da4f5ec
Price: 15.68 EUR
Availability: InStock

Content
Details
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Repair manual 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL PDF download has the following content:

Chapter overview

Technical data
1
1 Mark for gearbox
1
1.1 Identification letter, equipped by the unit, filling amount
1
2 Transmission overview
5
3 Calculation of gear ratio “i”
7
4 General maintenance tips
8
4.1 Components
8
Clutch
11
1 Repair the clutch mechanism (status 1)
11
1.1 Clutch actuation mechanism - assembly overview
11
1.2 Pedal mechanism - assembly overview
12
1.3 Disassembly and installation Clutch position sensor G476
13
1.4 Disassembly and installation Clutch pedal switch F36
13
1.5 Disassemble and install return springs
14
1.6 Install the clutch pedal assembly support
15
1.7 Remove and install the clutch pedal
18
1.8 Hydraulic system - assembly overview
19
1.9 Disassembly and installation of master cylinder
22
1.10 Disassembly and installation of slave cylinder
24
1.11 Air exhaust of clutch device
25
2 Repair the clutch mechanism (status 2)
27
2.1 Assembly list
27
2.2 Pedal mechanism - assembly overview
28
2.3 Hydraulic system - assembly overview
29
2.4 Disassembly and installation clutch pedal switch F36
31
2.5 Disassemble and install return spring
31
2.6 Remove and install the clutch pedal
33
2.7 Remove and install the clutch pedal assembly support
34
2.8 Disassembly and installation of master cylinder
36
2.9 Disassembly and installation of slave cylinder
38
2.10 Remove and install the clutch operating mechanism pipe
39
2.11 Air exhaust of clutch device
41
3 Repair the clutch release device
44
4 Repair the clutch
46
Control mechanism and housing
49
1 Repair the gear shift control mechanism
49
1.1 the installation position of gear shift control mechanism
49
1.2 Ball head of gear selector and sealing bush - assembly overview
54
1.5 Gear shift mechanism - assembly overview
59
1.6 Gear shift cable - assembly overview
64
1.9 Adjust the gear shift control mechanism
75
2 Disassembly and installation of gearbox (It is applicable to Lavida, New Lavida)
79
2.1 Disassemble the gearbox
79
2.2 Transport of gearbox
85
2.3 Install gearbox
85
3.1 Disassemble the gearbox (status 1)
92
3.2 Disassemble the gearbox (status 2)
100
3.3 Transport of gearbox
108
3.4 Install the gearbox (status 1)
108
3.5 Install the gearbox (status 2)
114
4 Inspect gear oil
120
5 Disassembly and assembly of gearbox
121
5.1 Overview of gearbox
121
5.2 Assembly overview
122
5.3 Disassembly and installation of gearbox housing cover and the 5th-speed gear
123
5.4 Remove and install the clutch housing
124
5.6 Assembly sequence
126
6 Repair the gearbox housing and clutch housing
135
7 Disassembly and assembly of gear shift control mechanism on gearbox side
140
8 Disassembly and assembly of fork
143
Gear, shaft
149
1 Disassembly and assembly of input shaft
149
2 Disassembly and assembly of output shaft
160
Main drive gear, differential
168
1 Replace the sealing ring of the flange shaft
168
1.1 Replace the sealing ring of the left flange shaft
168
1.2 Replace the sealing ring of the right flange shaft
170
2 Differential
173
2.1 Disassembly and assembly of differential
173
2.2 Adjust the differential
179

Manufacturer's designation	5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL
Manufacturer	Volkswagen
Suitable for	Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >)
Suitable car types	183, 182, 184, 185, BR4, BR1, BR2
Transmission designations	02T
Transmission types	GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
Category	Reparaturanleitung

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