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Home » Manuals » 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL
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  • Examplepage for repair manual 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL
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5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL

For Iltis / Modell 181 Ll / Modell 181 Rl / Lavida Family [CN] / Santana NF [CN] / Santana Derivat [CN]

Original Volkswagen repair manual


15,68 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

6.753 KB

187 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repair the clutch mechanism (status 1), Disassembly and installation of gearbox (It is applicable to Lavida, New Lavida), Inspect gear oil and Differential. Show more
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Repair manual 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Mark for gearbox
    1
  • 1.1 Identification letter, equipped by the unit, filling amount
    1
  • 2 Transmission overview
    5
  • 3 Calculation of gear ratio “i”
    7
  • 4 General maintenance tips
    8
  • 4.1 Components
    8
  • Clutch
    11
  • 1 Repair the clutch mechanism (status 1)
    11
  • 1.1 Clutch actuation mechanism - assembly overview
    11
  • 1.2 Pedal mechanism - assembly overview
    12
  • 1.3 Disassembly and installation Clutch position sensor G476
    13
  • 1.4 Disassembly and installation Clutch pedal switch F36
    13
  • 1.5 Disassemble and install return springs
    14
  • 1.6 Install the clutch pedal assembly support
    15
  • 1.7 Remove and install the clutch pedal
    18
  • 1.8 Hydraulic system - assembly overview
    19
  • 1.9 Disassembly and installation of master cylinder
    22
  • 1.10 Disassembly and installation of slave cylinder
    24
  • 1.11 Air exhaust of clutch device
    25
  • 2 Repair the clutch mechanism (status 2)
    27
  • 2.1 Assembly list
    27
  • 2.2 Pedal mechanism - assembly overview
    28
  • 2.3 Hydraulic system - assembly overview
    29
  • 2.4 Disassembly and installation clutch pedal switch F36
    31
  • 2.5 Disassemble and install return spring
    31
  • 2.6 Remove and install the clutch pedal
    33
  • 2.7 Remove and install the clutch pedal assembly support
    34
  • 2.8 Disassembly and installation of master cylinder
    36
  • 2.9 Disassembly and installation of slave cylinder
    38
  • 2.10 Remove and install the clutch operating mechanism pipe
    39
  • 2.11 Air exhaust of clutch device
    41
  • 3 Repair the clutch release device
    44
  • 4 Repair the clutch
    46
  • Control mechanism and housing
    49
  • 1 Repair the gear shift control mechanism
    49
  • 1.1 the installation position of gear shift control mechanism
    49
  • 1.2 Ball head of gear selector and sealing bush - assembly overview
    54
  • 1.5 Gear shift mechanism - assembly overview
    59
  • 1.6 Gear shift cable - assembly overview
    64
  • 1.9 Adjust the gear shift control mechanism
    75
  • 2 Disassembly and installation of gearbox (It is applicable to Lavida, New Lavida)
    79
  • 2.1 Disassemble the gearbox
    79
  • 2.2 Transport of gearbox
    85
  • 2.3 Install gearbox
    85
  • 3.1 Disassemble the gearbox (status 1)
    92
  • 3.2 Disassemble the gearbox (status 2)
    100
  • 3.3 Transport of gearbox
    108
  • 3.4 Install the gearbox (status 1)
    108
  • 3.5 Install the gearbox (status 2)
    114
  • 4 Inspect gear oil
    120
  • 5 Disassembly and assembly of gearbox
    121
  • 5.1 Overview of gearbox
    121
  • 5.2 Assembly overview
    122
  • 5.3 Disassembly and installation of gearbox housing cover and the 5th-speed gear
    123
  • 5.4 Remove and install the clutch housing
    124
  • 5.6 Assembly sequence
    126
  • 6 Repair the gearbox housing and clutch housing
    135
  • 7 Disassembly and assembly of gear shift control mechanism on gearbox side
    140
  • 8 Disassembly and assembly of fork
    143
  • Gear, shaft
    149
  • 1 Disassembly and assembly of input shaft
    149
  • 2 Disassembly and assembly of output shaft
    160
  • Main drive gear, differential
    168
  • 1 Replace the sealing ring of the flange shaft
    168
  • 1.1 Replace the sealing ring of the left flange shaft
    168
  • 1.2 Replace the sealing ring of the right flange shaft
    170
  • 2 Differential
    173
  • 2.1 Disassembly and assembly of differential
    173
  • 2.2 Adjust the differential
    179
Manufacturer's designation 5-Speed manual gearbox KBX/KBY/LVK/NMR/LVJ/NJS/NJV/PEA/NYZ/PCD/QNC/QVG/SCJ/SCL
Manufacturer Volkswagen
Suitable for Iltis (1979 - 1988) / Modell 181 Ll (1970 - 1979) / Modell 181 Rl (1970 - 1979) / Lavida Family [CN] (2015 >) / Santana NF [CN] (2017 >) / Santana Derivat [CN] (2015 >) / Santana NF [CN] (2013 >)
Suitable car types 183, 182, 184, 185, BR4, BR1, BR2
Transmission designations 02T
Transmission types GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
Category Reparaturanleitung

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