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Electrical system

For Touareg

Original Volkswagen repair manual


22,81 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

24.175 KB

287 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Voltage converter, Dash panel insert, Horn, Windscreen wiper system, Washer fluid lines, Headlights, Lights in exterior mirror, Entry and start authorisation system, Steering column switch module, Parking aid, Anti-theft alarm, Relay carriers, fuse holders, electronics boxes, Select Control units, Releasing and dismantling connector housings and Fibre optic cables. Show more
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Repair manual Touareg Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety precautions when working on vehicles with a start/stop system
    1
  • 1.3 Application notes and safety information for LED headlights
    1
  • 2 Repair instructions
    2
  • 2.1 Rules for cleanliness
    2
  • 2.2 General information
    2
  • 2.3 Contact corrosion
    2
  • 2.4 ESD workplace
    2
  • 2.5 Routing and attachment of lines
    3
  • 3 Battery
    4
  • 3.1 Battery - general notes
    4
  • 3.2 Types of battery
    4
  • Starter, current supply, CCS
    5
  • 1 Battery
    5
  • 1.1 Assembly overview – battery
    5
  • 1.2 Disconnecting and connecting battery
    7
  • 1.3 Removing and installing battery
    9
  • 1.4 Renew battery
    13
  • 1.5 Checking battery
    13
  • 1.6 Charging battery
    13
  • 1.7 Removing and installing earth wire with battery monitor control unit J367
    14
  • 1.8 Removing and installing battery isolator
    15
  • 1.9 Adapting battery monitor control unit J367
    15
  • 2 Voltage converter
    16
  • 2.1 Assembly overview - voltage converter (48 V/12 V) A7
    16
  • 2.2 Removing and installing voltage converter (48 V/12 V) A7
    16
  • 3 Storage capacitor
    20
  • 3.1 Assembly overview - storage capacitor for 48 V electrical system C31
    20
  • 3.2 De-energising 48 V system
    21
  • 3.3 Re-energising 48 V system
    21
  • 3.4 Removing and installing storage capacitor for 48 V electrical system C31
    21
  • 3.5 Removing and installing carrier for storage capacitor
    24
  • 4 Jump-start connection
    26
  • 4.1 Assembly overview - jump-start connection
    26
  • 5 Alternator
    27
  • 5.1 Assembly overview - alternator
    27
  • 5.2 Removing and installing alternator
    28
  • 5.3 Checking alternator
    35
  • 5.4 Removing and installing poly V-belt pulley
    36
  • 5.5 Removing and installing voltage regulator
    42
  • 6 Starter motor
    46
  • 6.1 Assembly overview – starter
    46
  • 6.2 Removing and installing starter
    47
  • 6.3 Checking starter
    54
  • 7 Adaptive cruise control
    55
  • Gauges, instruments
    56
  • 1 Dash panel insert
    56
  • 1.1 Assembly overview - dash panel insert
    56
  • 1.2 Assembly overview - head-up display
    58
  • 1.3 Removing and installing dash panel insert KX2
    60
  • 1.4 Removing and installing control unit for head-up display
    63
  • 2 Horn
    66
  • 2.1 Assembly overview - horn
    66
  • 2.2 Removing and installing treble horn H2 and bass horn H7
    66
  • 2.3 Removing and installing bracket for horns
    67
  • Windscreen wash/wipe system
    69
  • 1 Windscreen wiper system
    69
  • 1.1 Assembly overview - windscreen wiper system
    69
  • 1.2 Moving wipers to service position
    72
  • 1.3 Removing and installing wiper blade
    72
  • 1.4 Removing and installing wiper arms
    73
  • 1.5 Adjusting wiper arms
    74
  • 1.6 Removing and installing wiper frame
    76
  • 1.7 Deactivating APP function of wiper motor
    77
  • 1.8 Removing and installing rain and light sensor
    78
  • 2 Windscreen washer system
    83
  • 2.1 Assembly overview - windscreen washer system
    83
  • 2.2 Removing and installing filler neck for washer fluid reservoir
    85
  • 2.3 Removing and installing washer fluid reservoir
    86
  • 2.4 Removing and installing windscreen washer fluid level sender
    88
  • 2.5 Removing and installing windscreen washer pump
    88
  • 2.6 Removing and installing spray jets
    90
  • 2.7 Adjusting spray jets
    91
  • 3 Rear window wiper system
    92
  • 3.1 Assembly overview - rear window wiper system
    92
  • 3.2 Removing and installing wiper blade
    93
  • 3.3 Removing and installing wiper arm
    93
  • 3.4 Adjusting wiper arm
    95
  • 3.5 Removing and installing rear window wiper motor V12
    96
  • 4 Rear window washer system
    98
  • 4.1 Assembly overview - rear window washer system
    98
  • 4.2 Removing and installing washer fluid reservoir
    99
  • 4.3 Removing and installing rear window washer pump
    100
  • 4.4 Removing and installing spray jet
    100
  • 4.6 Adjusting spray jet
    101
  • 5 Headlight washer system
    102
  • 5.1 Assembly overview - headlight washer system
    102
  • 5.2 Removing and installing washer fluid reservoir
    104
  • 5.3 Removing and installing headlight washer system pump V11
    104
  • 5.4 Removing and installing spray jets for camera for night vision system R212
    105
  • 5.5 Removing and installing pop-up cylinder
    105
  • 6 Washer fluid lines
    108
  • 6.1 Repairing washer fluid lines
    108
  • Lights, bulbs, switches - exterior
    109
  • 1 Headlights
    109
  • 1.1 Assembly overview – headlight
    109
  • 1.2 Removing and installing headlight
    115
  • 1.3 Removing and installing headlight mounting
    116
  • 1.4 Adjusting headlights
    117
  • 1.5 Adjusting headlight installation position
    118
  • 1.6 Removing and installing carrier
    119
  • 1.7 Installing repair kit for headlight housing
    119
  • 1.8 Converting headlights from driving on right to driving on left
    120
  • 1.9 Converting headlights from driving on left to driving on right
    121
  • 1.10 Removing and installing headlight range control motor V48/V49
    122
  • 1.11 Removing and installing headlight dipped beam bulb
    125
  • 1.12 Removing and installing headlight main beam bulb M30/M32
    125
  • 1.14 Removing and installing bulbs for cornering light L148/L149
    129
  • 1.15 Removing and installing output module 1 for LED headlights A27/A31
    131
  • 1.16 Removing and installing light control unit J1018/J1023
    132
  • 1.17 Removing and installing headlight fan
    133
  • 2 Lights in exterior mirror
    139
  • 2.1 Assembly overview - lights in exterior mirror
    139
  • 2.2 Removing and installing turn signal
    139
  • 2.3 Removing and installing entry light in exterior mirror
    141
  • 3 Lights in sill panel moulding
    142
  • 3.1 Assembly overview - entry light
    142
  • 4 Tail lights
    143
  • 4.1 Assembly overview - tail light cluster in body
    143
  • 4.2 Assembly overview - tail lights in rear lid
    143
  • 4.3 Removing and installing tail light in rear lid
    144
  • 4.4 Removing and installing tail light cluster
    146
  • 4.5 Adjusting installation position of tail light
    147
  • 5 High-level brake light
    149
  • 5.1 Assembly overview – high-level brake light
    149
  • 5.2 Removing and installing high-level brake light
    149
  • 6 Number plate light
    151
  • 6.1 Removing and installing number plate light X4/X5
    151
  • 6.2 Removing and installing bulb for number plate light X4/X5
    152
  • 7 Entry and start authorisation system
    153
  • 7.1 Overview of fitting locations - entry and start authorisation system
    153
  • 7.2 Overview of fitting locations - keyless entry system
    154
  • 7.3 Removing and installing front exterior door handle EX6/EX7
    156
  • 7.4 Removing and installing rear exterior door handle EX8/EX9
    156
  • 7.5 Removing and installing interior aerial 1 for entry and start system R138
    156
  • 7.7 Removing and installing rear entry and start authorisation aerial R165/R166
    157
  • 7.8 Removing and installing front entry and start authorisation aerial R376
    158
  • 7.9 Removing and installing rear lid power opening control unit J938
    158
  • 7.10 Removing and installing rear lid power opening sender G750/G760
    159
  • 8 Steering column switch module
    161
  • 8.1 Assembly overview - steering column switch module
    161
  • 8.2 Removing and installing steering column switch module
    161
  • 9 Parking aid
    163
  • 10 Park assist steering
    164
  • 11 Automatic headlight range control
    165
  • 11.1 Assembly overview - automatic headlight range control
    165
  • Lights, bulbs, switches - interior
    166
  • 1 Lights
    167
  • 1.1 Overview of fitting locations - lights in dash panel
    168
  • 1.2 Overview of fitting locations - lights in front doors
    170
  • 1.3 Overview of fitting locations - lights in rear doors
    171
  • 1.4 Overview of fitting locations - lights in centre console
    172
  • 1.5 Overview of fitting locations - lights in seats and B-pillars
    173
  • 1.6 Overview of fitting locations - lights in luggage compartment
    174
  • 1.7 Overview of fitting locations - lights in roof trim
    175
  • 1.8 Removing and installing glove compartment light W6
    177
  • 1.9 Removing and installing front footwell light K268/K269
    178
  • 1.10 Removing and installing Central locking SAFELOCK function warning lamp K133
    178
  • 1.11 Removing and installing light for front interior door handle illumination L219/L220
    179
  • 1.12 Removing and installing light 1 for front door background lighting L199/L200
    180
  • 1.13 Removing and installing bulb for background lighting in front door L158/L179
    181
  • 1.14 Removing and installing interior door handle illumination bulb L146/L147
    182
  • 1.15 Removing and installing door storage compartment illumination bulb L160/L161
    183
  • 1.16 Removing and installing exit warning lamp W111/W112
    184
  • 1.17 Removing and installing rear interior door handle illumination bulb L133/L134
    185
  • 1.18 Removing and installing light 1 for rear door background lighting L201/L202
    186
  • 1.19 Removing and installing bulb for background lighting in rear door L166/L167
    187
  • 1.20 Removing and installing lights for dashboard background lighting L229/L230/L231
    188
  • 1.21 Removing and installing light for rear interior door handle illumination L221/L222
    188
  • 1.22 Removing and installing rear exit warning lamp W113/W114
    189
  • 1.23 Removing and installing storage compartment illumination bulb L120
    190
  • 1.25 Removing and installing light for cup holder background lighting L232
    192
  • 1.26 Removing and installing selector lever position display Y26
    193
  • 1.27 Removing and installing rear footwell light W45/W46
    193
  • 1.28 Removing and installing left luggage compartment light W18
    193
  • 1.29 Removing and installing right luggage compartment light W35
    194
  • 1.30 Removing and installing rear lid light W51
    195
  • 1.31 Removing and installing illuminated vanity mirror W20/W14
    196
  • 2 Controls
    198
  • 2.1 Overview of fitting locations - controls in dash panel
    199
  • 2.2 Overview of fitting locations - controls in front doors
    201
  • 2.3 Overview of fitting locations - controls in rear doors
    202
  • 2.4 Overview of fitting locations - controls in centre console
    203
  • 2.5 Overview of fitting locations - controls in luggage compartment
    204
  • 2.6 Overview of fitting locations - controls in roof trim
    205
  • 2.7 Removing and installing light switch E1
    207
  • 2.8 Removing and installing steering column adjustment switch E167
    208
  • 2.9 Removing and installing park assist steering button E581
    209
  • 2.10 Removing and installing switch module EX23/EX30
    209
  • 2.11 Removing and installing hazard warning light switch EX3
    210
  • 2.12 Removing and installing glove compartment light switch E26
    211
  • 2.13 Removing and installing exterior mirror adjuster EX11
    211
  • 2.14 Removing and installing operating unit for window regulator in driver door E512
    212
  • 2.15 Removing and installing window regulator switch in front passenger door E107
    213
  • 2.16 Removing and installing interior locking button E308/E309
    213
  • 2.17 Removing and installing operating unit for seat with seat memory E97/E277
    215
  • 2.18 Removing and installing rear lid release switch E165
    216
  • 2.19 Removing and installing rear window regulator switch in door E52/E54
    217
  • 2.21 Removing and installing the starter button E378
    218
  • 2.22 Removing and installing operating unit E881/E281
    218
  • 2.23 Removing and installing buttons for seat heating E653/E654
    219
  • 2.25 Removing and installing rear lid closure button E574
    220
  • 2.26 Removing and installing rear lid warning buzzer H32
    222
  • 2.27 Removing and installing rear lid contact switch
    222
  • 2.28 Removing and installing vanity mirror contact switch F147/F148
    222
  • 2.29 Removing and installing sunroof button E325
    222
  • 2.30 Removing and installing button 1 for roof roller blind E584
    223
  • 2.31 Removing and installing front interior light/reading light
    224
  • 2.32 Removing and installing rear interior light/reading light
    226
  • 2.33 Removing and installing garage door operating unit E284
    227
  • 3 Anti-theft alarm
    229
  • 3.1 Assembly overview - interior monitor
    229
  • 3.2 Removing and installing alarm horn H12
    229
  • 3.3 Removing and installing anti-theft alarm sensor G578
    231
  • 4 Lane change assist
    232
  • 5 Front camera for driver assist systems
    233
  • 6 Towing bracket
    234
  • 6.1 Assembly overview - socket, trailer detector control unit
    234
  • 6.2 Trailer socket
    234
  • 6.3 Removing and installing trailer detector control unit J345
    235
  • 7 Cigarette lighter, socket
    237
  • 7.1 Overview of fitting locations - DC/AC converter with socket, 12 V-230 V U13
    237
  • 7.2 Removing and installing cigarette lighter
    237
  • 7.3 Removing and installing bulb for illuminating cigarette lighter
    238
  • 7.4 Removing and installing 12 V socket
    238
  • 7.5 Removing and installing socket illumination bulb
    238
  • 7.6 Removing and installing DC/AC converter with socket, 12 V-230 V U13
    238
  • Wiring
    240
  • 1 Relay carriers, fuse holders, electronics boxes
    240
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    240
  • 1.2 Removing and installing front left relay and fuse carrier
    246
  • 1.3 Removing and installing suppression filter C24
    254
  • 1.4 Removing and installing wiring junction
    254
  • 1.5 Removing and installing dash panel fuse holder
    260
  • 1.7 Removing and installing main fuse holder on battery
    265
  • 2 Select Control units
    267
  • 2.1 Overview of fitting locations - control units
    267
  • 2.2 Assembly overview - data bus diagnostic interface
    267
  • 2.3 Removing and installing onboard supply control unit J519
    268
  • 2.4 Removing and installing bracket for onboard supply control unit J519
    270
  • 2.5 Removing and installing convenience system central control unit J393
    270
  • 2.6 Removing and installing rear lid control unit J605
    271
  • 2.7 Removing and installing garage door operation control unit
    272
  • 2.8 Removing and installing data bus diagnostic interface J533
    272
  • 3 Connectors
    275
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    275
  • 4 Releasing and dismantling connector housings
    276
  • 5 Repairing aerial wires
    277
  • 6 Fibre optic cables
    278
  • 7 Vehicle diagnosis, testing and information systems
    279
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Touareg (2018 >)
Suitable car types CR7
Category Reparaturanleitung

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