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Electrical system

For Polo

Original Volkswagen repair manual


14,36 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

4.446 KB

169 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and reconnecting battery, Dash panel insert for vehicles ▸ 1997, Service interval display, Windscreen wiper system, Headlights with gas discharge bulbs, Fog lights, Turn signal repeater, Steering column switch and ignition/starter switch, Immobilizer and Removing and installing relay carrier, coupling station and fuse holder. Show more
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Repair manual Polo Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Types of battery
    1
  • 1.2 Warning notices and safety regulations
    1
  • 1.3 Battery terminal connection
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and reconnecting battery
    4
  • 4.1 Disconnecting and reconnecting battery
    4
  • 5 Removing and installing battery
    7
  • 5.1 Removing and installing battery
    7
  • 6 Starter
    9
  • 6.1 Removing and installing starter (petrol engine)
    9
  • 6.2 Removing and installing starter (diesel engine)
    11
  • 7 Removing and installing alternator with poly V-belt
    13
  • 7.1 4-cylinder fuel injection engine with basic belt drive, vehicles ▸ 04.99
    13
  • 7.2 4-cylinder fuel injection engine with basic belt drive, vehicles 05.99 ▸
    14
  • 7.3 4-cylinder fuel injection engine with power assisted steering, vehicles ▸ 04.99
    15
  • 7.4 4-cylinder fuel injection engine with power assisted steering, vehicles 05.99 ▸
    17
  • 7.7 4-cylinder diesel engine, vehicles ▸ 04.99
    20
  • 7.8 4-cylinder diesel engine, vehicles 05.99 ▸
    21
  • 7.9 3-cylinder diesel engine
    22
  • 7.10 Poly V-belt drives
    23
  • 7.11 Checking V-belt
    24
  • 7.12 Removing and installing poly V-belt
    25
  • 7.13 Compact alternator with poly V-belt drive, vehicles ▸ 04.99
    29
  • 7.14 Checking carbon brushes for alternator, vehicles ▸ 04.99
    30
  • 7.15 Removing and installing voltage regulator for alternator, vehicles ▸ 04.99
    30
  • 7.16 Compact alternator with poly V-belt drive, vehicles 05.99 ▸
    30
  • 7.17 Checking carbon brushes for alternator, vehicles 05.99 ▸
    31
  • 7.18 Removing and installing voltage regulator for alternator, vehicles 05.99 ▸
    32
  • 7.19 Removing and installing poly V-belt pulley without freewheel
    32
  • 7.20 Removing and installing poly V-belt pulley with freewheel
    33
  • Gauges, instruments
    36
  • 1 Dash panel insert for vehicles ▸ 1997
    36
  • 1.1 Removing and installing dash panel insert
    36
  • 1.2 Renewing bulbs in dash panel insert (VDO)
    37
  • 1.3 Renewing bulbs in dash panel insert (MOTOMETER)
    38
  • 1.4 Dash panel insert (MOTOMETER) warning lamp symbols
    39
  • 1.5 Pin assignment on dash panel insert
    40
  • 1.6 Checking voltages and bulbs with test box V.A.G 1598
    40
  • 2 Dash panel insert for vehicles 1998 ▸
    43
  • 2.1 Renewing dash panel insert
    43
  • 2.2 Removing and installing dash panel insert
    43
  • 2.3 Dash panel insert, rear view
    45
  • 2.4 Warning lamp symbols in dash panel insert
    47
  • 2.5 Pin assignment of connectors on dash panel insert
    50
  • 3 Dash panel insert for vehicles 10.99 ▸
    52
  • 3.1 Renewing dash panel insert
    52
  • 3.2 Removing and installing dash panel insert
    52
  • 3.3 Rear view of panel insert for vehicles 10.99 ▸
    53
  • 3.4 Warning lamp symbols in dash panel insert
    54
  • 3.5 Description of instruments
    57
  • 3.6 Pin assignment of connectors on dash panel insert
    59
  • 4 Service interval display
    61
  • 4.1 Resetting service interval display
    61
  • Windscreen wash/wipe system
    62
  • 1 Windscreen wiper system
    62
  • 1.1 Removing and installing windscreen wiper system, vehicles ▸ 09.99
    62
  • 1.2 Removing and installing window wiper system, vehicles 10.99 ▸
    63
  • 1.3 Removing and installing wiper rubber
    68
  • 2 Window washer system
    70
  • 2.1 Assembly overview of window washer system, vehicles ▸ 09.99
    70
  • 2.2 Assembly overview of window washer system, vehicles 10.99 ▸
    71
  • 2.3 Adjusting windscreen washer system spray jets
    71
  • 2.4 Renewing windscreen washer system spray jets, vehicles 10.99 ▸
    73
  • 2.5 Removing washer fluid reservoir, vehicles 10.99 ▸
    73
  • 3 Rear window wipe/wash system
    74
  • 3.1 Rear window wipe/wash system, vehicles ▸ 09.99
    74
  • 3.2 Rear window wipe/wash system, vehicles 10.99 ▸
    76
  • 4 Headlight washer system
    79
  • 4.1 Assembly overview of headlight washer system, vehicles ▸ 09.99
    79
  • 4.2 Assembly overview of headlight washer system, vehicles 10.99 ▸
    80
  • Lights, bulbs, switches - exterior
    83
  • 1 Headlights, vehicles ▸ 09.99
    83
  • 1.1 Assembly overview of headlights, vehicles ▸ 09.99
    83
  • 1.2 Removing and installing headlight, vehicles ▸ 09.99
    84
  • 1.3 Renewing headlight bulbs, vehicles ▸ 09.99
    84
  • 1.4 Removing and installing headlight range control motor
    85
  • 1.5 Adjusting headlights, vehicles ▸ 09.99
    86
  • 2 Headlights, vehicles 10.99 ▸
    87
  • 2.1 Assembly overview of headlights, vehicles 10.99 ▸
    87
  • 2.2 Removing and installing headlight, vehicles 10.99 ▸
    88
  • 2.3 Renewing headlight bulbs, vehicles 10.99 ▸
    88
  • 2.4 Removing and installing headlight range control motor, vehicles 10.99 ▸
    91
  • 2.5 Repairing retaining tabs on headlight
    92
  • 2.6 Headlight conversion for driving on left/right
    94
  • 2.7 Adjusting headlights, vehicles 10.99 ▸
    97
  • 3 Headlights with gas discharge bulbs
    98
  • 3.1 Assembly overview of headlights with gas discharge bulbs
    98
  • 3.2 Removing and installing headlight
    99
  • 3.3 Renewing gas discharge headlight bulb
    99
  • 3.5 Removing and installing gas discharge bulb control unit
    105
  • 3.6 Repairing retaining tabs on headlight
    106
  • 3.7 Adjusting headlights
    108
  • 4 Fog lights
    109
  • 4.1 Removing and installing fog lights, vehicles ▸ 09.99
    109
  • 4.2 Removing and installing fog lights, vehicles 10.99 ▸
    109
  • 4.3 Removing and installing fog light bulb, vehicles ▸ 09.99
    110
  • 4.4 Removing and installing fog light bulb, vehicles 10.99 ▸
    111
  • 5 Front turn signals
    113
  • 5.1 Removing and installing front turn signals, vehicles ▸ 09.99
    113
  • 5.2 Removing and installing front turn signals, vehicles 10.99 ▸
    113
  • 5.3 Renewing turn signal bulb, vehicles ▸ 09.99
    115
  • 5.4 Renewing turn light signal bulb, vehicles 10.99 ▸
    115
  • 6 Turn signal repeater
    116
  • 6.1 Removing and installing turn signal repeater
    116
  • 7 Tail lights
    117
  • 7.1 Assembly overview of tail light, vehicles ▸ 09.99
    117
  • 7.2 Removing and installing tail light, vehicles ▸ 09.99
    118
  • 7.3 Removing and installing bulb carrier for tail light, vehicles ▸ 09.99
    118
  • 7.4 Assembly overview of tail light, vehicles 10.99 ▸
    119
  • 7.5 Removing and installing tail light, vehicles 10.99 ▸
    119
  • 7.6 Removing and installing bulb carrier for tail light, vehicles 10.99 ▸
    120
  • 8 Number plate light
    121
  • 8.1 Removing and installing number plate light, vehicles ▸ 09.99
    121
  • 8.2 Removing and installing number plate light, vehicles 10.99 ▸
    121
  • 9 Additional brake light
    123
  • 9.1 Assembly overview, vehicles ▸ 09.99
    123
  • 9.2 Removing and installing additional brake light, vehicles ▸ 09.99
    123
  • 9.3 Removing and installing additional brake light, vehicles 10.99 ▸
    124
  • 9.4 Removing and installing additional brake light, Polo GTI 10.99 ▸
    126
  • 10 Steering column switch and ignition/starter switch
    127
  • 10.1 Assembly overview of steering column, vehicles ▸ 09.99
    127
  • 10.2 Assembly overview of steering column, vehicles 10.99 ▸
    129
  • 10.3 Removing and installing steering column switch, vehicles ▸ 09.99
    131
  • 10.4 Removing and installing steering column switch, vehicles 10.99 ▸
    132
  • 10.5 Removing and installing steering lock housing, vehicles ▸ 09.99
    134
  • 10.6 Removing and installing steering lock housing, vehicles 10.99 ▸
    136
  • 10.7 Lock cylinder, vehicles ▸ 09.99
    138
  • 10.8 Lock cylinder, vehicles 10.99 ▸
    139
  • 10.9 Removing and installing ignition/starter switch
    140
  • 10.10 Pin assignment for ignition switch
    141
  • Lights, bulbs, switches - interior
    142
  • 1 Immobilizer
    142
  • 1.1 Assembly overview of immobilizer, vehicles ▸ 09.99
    142
  • 1.2 Removing and installing immobilizer control unit, vehicles ▸ 09.99
    142
  • 1.3 Removing and installing immobilizer reader coil D2 , vehicles ▸ 09.99
    143
  • 1.4 Assembly overview of immobilizer, vehicles 10.99 ▸
    143
  • 1.5 Removing and installing immobilizer control unit, vehicles 10.99 ▸
    144
  • 1.6 Removing and installing immobilizer reader coil D2 , vehicles 10.99 ▸
    145
  • 1.7 Transponder
    145
  • 2 Interior lights and switches
    146
  • 2.1 Removing and installing switches in dash panel, vehicles ▸ 09.99
    146
  • 2.2 Removing and installing switches in dash panel, vehicles 10.99 ▸
    147
  • 2.3 Removing and installing light switch, vehicles ▸ 09.99
    147
  • 2.4 Removing and installing light switch, vehicles 10.99 ▸
    148
  • 2.6 Removing and installing switches in centre of dash panel, vehicles ▸ 09.99
    149
  • 2.7 Removing and installing switches in centre of dash panel, vehicles 10.99 ▸
    150
  • 2.8 Removing and installing hazard warning light switch E3 , vehicles 10.99 ▸
    150
  • 2.9 Removing and installing interior light, vehicles 10.99 ▸
    151
  • 2.11 Removing and installing window regulator switches, vehicles 10.99 ▸
    152
  • 2.13 Removing and installing door contact switch, vehicles 10.99 ▸
    153
  • Wiring
    155
  • 1 Removing and installing relay carrier, coupling station and fuse holder
    155
  • 1.1 Removing and installing relay plate, vehicles ▸ 1997
    155
  • 1.2 Removing and installing multi-pin connector on back of relay plate, vehicle ▸ 1997
    155
  • 1.3 Removing and installing fuse holder and relay carrier, vehicles 1998 ▸ 09.99
    156
  • 1.4 Removing and installing relay carrier in front left footwell, vehicles 1998 ▸ 09.99
    156
  • 1.5 Removing and installing fuse holder in front left footwell, vehicles 1998 ▸ 09.99
    157
  • 1.6 Removing and installing relay carrier, vehicles 10.99 ▸
    157
  • 1.7 Removing and installing coupling station below relay carrier, vehicles 10.99 ▸
    160
  • 1.8 Removing and installing fuse holder in front left footwell, vehicles 10.99 ▸
    161
  • 2 Wiring harness and connector repairs
    163
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Category Reparaturanleitung

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