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Electrical system

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


35,35 €7% VAT incl.

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Language: English

Digital PDF file

10.487 KB

492 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Cruise control system (CCS), Dash panel insert, Horn, Headlight washer system, Washer fluid line hose couplings, Fog lights, Side turn signals, Steering column switch module, vehicles up to model year 2010, Rear parking aid, Towing bracket, Lights and controls in the dash panel, Ignition/starter switch and lock cylinder, Relay carriers, fuse holders, electronics boxes, Connectors and Vehicle diagnosis, testing and information systems. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi Electrical system PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 1.3 Operation and safety notes for gas discharge lamps
    2
  • 2 General information
    4
  • 3 Repair instructions
    5
  • 3.1 Contact corrosion
    5
  • 3.2 Routing and attachment of lines
    5
  • Starter, current supply, CCS
    6
  • 1 Battery
    6
  • 1.1 General description - battery
    6
  • 1.2 Assembly overview – battery
    6
  • 1.3 Disconnecting and connecting battery
    8
  • 1.4 Removing and installing battery
    12
  • 1.5 Checking battery
    18
  • 1.6 Charging battery
    19
  • 2 Starter motor
    20
  • 2.1 Assembly overview – starter
    20
  • 2.2 Removing and installing starter
    21
  • 2.3 Checking starter
    55
  • 3 Alternator
    56
  • 3.1 Assembly overview - alternator
    56
  • 3.2 Removing and installing alternator
    73
  • 3.3 Checking alternator
    109
  • 3.4 Repairing alternator
    109
  • 3.5 Checking poly V-belt
    118
  • 4 Cruise control system (CCS)
    119
  • 5 Start/stop system
    120
  • 5.1 General description - start/stop system
    120
  • 5.2 Removing and installing start-stop operation button
    121
  • 5.3 Removing and installing voltage stabiliser
    121
  • 5.4 Removing and installing battery monitoring control unit
    125
  • Gauges, instruments
    126
  • 1 Dash panel insert
    126
  • 1.1 General description - dash panel insert
    126
  • 1.2 Renewing dash panel insert
    127
  • 1.3 Removing and installing dash panel insert
    127
  • 1.4 Pin assignment - dash panel insert
    128
  • 1.5 Warning lamp symbols in dash panel insert
    128
  • 1.6 Coding dash panel insert
    129
  • 2 Horn
    131
  • 2.1 Removing and installing treble horn and bass horn
    131
  • 2.2 Checking treble horn and bass horn
    132
  • Windscreen wash/wipe system
    133
  • 1 Windscreen wiper system
    133
  • 1.1 Moving wipers to service position
    133
  • 1.2 Deactivating APP function of windscreen wiper motor
    133
  • 1.3 Removing and installing wiper arms
    134
  • 1.4 Removing and installing wiper frame with linkage and wiper motor
    136
  • 1.5 Removing and installing wiper motor
    138
  • 1.6 Removing and installing wiper blades
    139
  • 1.7 Renewing windscreen wiper rubber
    141
  • 1.8 Adjusting windscreen wiper park position
    143
  • 1.9 Removing and installing rain and light sensor
    144
  • 1.10 Coding rain and light sensor
    147
  • 2 Windscreen washer system
    148
  • 2.1 Assembly overview - windscreen washer system
    148
  • 2.2 Removing and installing washer fluid reservoir
    150
  • 2.3 Removing and installing filler pipe for washer fluid reservoir
    153
  • 2.4 Removing and installing windscreen and rear window washer pump V59
    154
  • 2.5 Removing and installing windscreen washer fluid level sender G33
    157
  • 2.6 Removing and installing windscreen spray jets
    159
  • 2.7 Adjusting spray jets for windscreen washer system
    160
  • 3 Rear window wiper system
    161
  • 3.1 Assembly overview - rear window wiper system
    161
  • 3.2 Removing and installing rear window wiper arm
    163
  • 3.3 Removing and installing rear window wiper motor
    165
  • 3.4 Adjusting rear window wiper park position
    168
  • 3.5 Removing and installing rear window wiper blade
    170
  • 3.6 Renewing rear window wiper rubber
    171
  • 4 Rear window washer system
    174
  • 4.1 Assembly overview - rear window washer system
    174
  • 4.2 Removing and installing rear window spray jet
    178
  • 4.3 Adjusting spray jet for rear window washer system
    178
  • 5 Headlight washer system
    179
  • 5.1 General description - headlight washer system
    179
  • 5.2 Assembly overview - headlight washer system
    179
  • 5.3 Removing and installing headlight washer system pump V11
    181
  • 5.4 Removing and installing spray jet pop-up cylinders
    183
  • 5.5 Removing and installing spray jet retainer
    187
  • 5.6 Adjusting headlight washer system spray jets
    188
  • 5.7 Bleeding headlight washer system
    188
  • 6 Washer fluid line hose couplings
    189
  • 7 Hose repair
    190
  • Lights, bulbs, switches - exterior
    191
  • 1 Headlights
    192
  • 1.1 Assembly overview – headlight
    192
  • 1.2 Removing and installing headlight
    201
  • 1.3 Adjusting headlights
    212
  • 1.4 Adjusting headlight installation position
    212
  • 1.5 Removing and installing front turn signal bulb M5/M7
    218
  • 1.6 Removing and installing bulb for daytime running light and side light
    224
  • 1.7 Removing and installing daytime running light and main beam bulb
    226
  • 1.8 Removing and installing side light bulb M1/M3
    227
  • 1.9 Removing and installing main beam and dipped beam bulb
    231
  • 1.10 Removing and installing dipped beam bulb M29/M31
    233
  • 1.11 Removing and installing main beam bulb M30/M32
    237
  • 1.12 Removing and installing bulb for static cornering light M51/M52
    240
  • 1.13 Removing and installing gas discharge bulb L13/L14
    242
  • 1.15 Removing and installing dynamic cornering light control motor V318/V319
    244
  • 1.16 Removing and installing swivel module position sensor G475/G474
    245
  • 1.17 Removing and installing dipped beam screen
    245
  • 1.18 Removing and installing gas discharge bulb control unit J343/J344
    245
  • 1.19 Removing and installing output module for headlight J667/J668
    247
  • 1.21 Removing and installing cornering light and headlight range control unit J745
    251
  • 1.22 Coding cornering light and headlight range control unit J745
    252
  • 1.23 Headlight conversion for left-hand/right-hand traffic
    253
  • 1.24 Removing and installing headlight range control motor V48/V49
    274
  • 1.25 Removing and installing front left vehicle level sender G78
    277
  • 1.26 Removing and installing rear left vehicle level sender G76
    279
  • 1.27 Installing repair kit for headlight housing
    282
  • 2 Fog lights
    295
  • 2.1 Removing and installing fog light
    295
  • 2.2 Removing and installing fog light bulb
    297
  • 2.3 Adjusting fog lights
    298
  • 3 Side turn signals
    299
  • 3.1 Removing and installing side turn signals
    299
  • 3.2 Removing and installing turn signal light bulb
    301
  • 4 Tail lights
    302
  • 4.1 Assembly overview - tail light
    302
  • 4.2 Removing and installing tail light cluster
    304
  • 4.3 Removing and installing tail light bulb carrier
    307
  • 5 High-level brake light
    308
  • 5.1 Removing and installing high-level brake light
    308
  • 5.2 Removing and installing additional brake light bulb/LEDs
    309
  • 6 Number plate light
    310
  • 6.1 Removing and installing number plate light
    310
  • 6.2 Removing and installing bulb for number plate light
    311
  • 7 Steering column switch module, vehicles up to model year 2010
    312
  • 7.4 Removing and installing steering column electronics control unit J527
    315
  • 7.5 Removing and installing coil connector F350
    317
  • 7.6 Removing and installing turn signal switch E2
    318
  • 7.7 Removing and installing windscreen wiper switch E
    320
  • 7.8 Removing and installing steering column switch module base
    321
  • 7.9 Coding steering column electronics control unit
    323
  • 7.10 Steering column electronics control unit - final control diagnosis
    323
  • 8 Steering column switch module, vehicles as of model year 2011
    325
  • 8.4 Removing and installing steering column electronics control unit J527
    329
  • 8.5 Steering column combination switch E595
    333
  • 8.6 Steering column switch module base
    335
  • 8.7 Coding steering column electronics control unit J527
    339
  • 9 Rear parking aid
    340
  • 9.1 General description - rear parking aid system
    340
  • 9.2 Assembly overview - rear parking aid system
    341
  • 9.3 Removing and installing rear parking aid control unit
    342
  • 9.4 Adapting rear parking aid control unit
    343
  • 9.5 Removing and installing rear parking aid senders
    343
  • 9.6 Removing and installing parking aid system warning buzzer
    344
  • 10 Park assist steering
    346
  • 10.1 General description - park assist steering
    346
  • 10.2 Assembly overview - park assist steering
    348
  • 10.3 Removing and installing parking aid control unit J446
    350
  • 10.4 Coding parking aid control unit J446
    351
  • 10.5 Adapting parking aid control unit J446
    351
  • 10.6 Removing and installing front parking aid senders
    352
  • 10.7 Removing and installing rear parking aid senders
    355
  • 10.8 Removing and installing front park assist steering sender
    359
  • 10.9 Removing and installing rear park assist steering sender
    362
  • 10.10 Renewing parking aid sender or park assist steering sender
    365
  • 10.11 Renewing retainers for parking aid senders or park assist steering senders
    366
  • 10.12 Removing and installing park assist steering button E581
    371
  • 10.13 Removing and installing parking aid button E266
    371
  • 10.14 Removing and installing front parking aid warning buzzer
    371
  • 10.15 Removing and installing rear parking aid warning buzzer
    372
  • 10.16 Adapting parking aid warning buzzer
    373
  • 11 Towing bracket
    374
  • 11.1 General description - towing bracket
    374
  • 11.2 Removing and installing trailer socket U10
    374
  • 11.3 Pin assignment of trailer socket U10
    377
  • 11.4 Removing and installing trailer detector control unit
    378
  • Lights, bulbs, switches - interior
    381
  • 1 Lights and controls in the dash panel
    381
  • 1.1 Removing and installing light switch
    381
  • 1.3 Removing and installing front passenger side airbag deactivated warning lamp
    383
  • 1.4 Removing and installing hazard warning light switch E229
    384
  • 2 Lights and controls in front doors
    387
  • 2.1 Removing and installing operating unit for window regulator in driver door E512
    387
  • 2.2 Removing and installing window regulator switch in front passenger door E107
    389
  • 2.3 Removing and installing mirror adjustment switch E43
    390
  • 2.5 Removing and installing door contact switch F2/F3/F10/F11
    393
  • 3 Lights and controls in sliding doors
    394
  • 3.1 Removing and installing contact strip in left sliding door
    394
  • 3.2 Removing and installing contact strip in right sliding door
    396
  • 3.3 Removing and installing rear door contact switches
    396
  • 4 Lights and controls in the centre console
    398
  • 4.1 Removing and installing buttons in centre console storage compartment
    398
  • 5 Lights and controls in luggage compartment
    400
  • 5.1 Removing and installing luggage compartment light
    400
  • 5.2 Removing and installing bulb for luggage compartment light
    401
  • 5.3 Removing and installing luggage compartment light switch F5
    402
  • 5.4 Removing and installing central locking switch in left wing door F213
    402
  • 5.5 Removing and installing rear door contact switches
    402
  • 5.6 Removing and installing rear lid release switch E165
    402
  • 6 Lights and controls in the roof trim
    404
  • 6.1 Removing and installing front interior light, vehicles as of 06.07
    404
  • 6.2 Removing and installing bulb for front interior light, vehicles as of 06.07
    405
  • 6.4 Removing and installing bulb for front interior light
    407
  • 6.5 Removing and installing bulb for front reading light
    408
  • 6.6 Removing and installing left centre reading lamp and right centre reading lamp
    409
  • 6.7 Removing and installing rear left interior light and rear right interior light
    410
  • 6.8 Removing and installing bulbs for centre reading lights and rear interior lights
    411
  • 6.9 Removing and installing vanity mirror light
    412
  • 6.10 Removing and installing light for vanity mirror
    413
  • 7 Lights and controls in engine compartment
    414
  • 7.1 Removing and installing bonnet contact switch
    414
  • 8 Other interior lights and controls
    415
  • 9 Cigarette lighter and 12 V socket
    417
  • 9.1 Removing and installing cigarette lighter U1
    417
  • 9.2 Removing and installing 12 V socket
    417
  • 10 Immobiliser
    419
  • 10.1 General description - immobiliser
    419
  • 10.2 Removing and installing immobiliser control unit
    419
  • 10.3 Removing and installing immobiliser reader coil
    419
  • 10.4 Removing and installing ignition key variable code transponder
    419
  • 10.5 Adapting ignition keys to the immobiliser
    420
  • 10.6 Adapting ignition keys to the convenience system
    420
  • 11 Anti-theft alarm system
    422
  • 11.1 General description - anti-theft alarm system (ATA)
    422
  • 11.3 Removing and installing interior monitoring sensor
    423
  • 11.4 Removing and installing vehicle inclination sender
    424
  • 11.5 Removing and installing central locking and anti-theft alarm system aerial
    425
  • 11.6 Removing and installing alarm horn
    425
  • 11.7 Reading alarm sources of anti-theft alarm
    426
  • 12 Ignition/starter switch and lock cylinder
    428
  • 12.1 Removing and installing ignition/starter switch
    428
  • 12.2 Checking ignition/starter switch
    432
  • 12.3 Removing and installing lock cylinder
    433
  • 12.4 Removing and installing steering lock housing
    439
  • 12.5 Removing and installing ignition key withdrawal lock solenoid
    439
  • Wiring
    442
  • 1 Relay carriers, fuse holders, electronics boxes
    442
  • 1.1 Overview of fitting locations - relay carriers, fuse holders, E-boxes
    442
  • 1.2 Removing and installing fuse holder on left beneath dash panel
    443
  • 1.3 Removing and installing relay carrier on left of dash panel
    444
  • 1.4 Removing and installing relay carrier on onboard supply control unit
    445
  • 1.5 Removing and installing electronics box on left side of engine compartment
    448
  • 2 Select Control units
    454
  • 2.3 Removing and installing data bus diagnostic interface
    463
  • 2.4 Removing and installing convenience system central control unit
    465
  • 2.5 Removing and installing special vehicle control unit
    468
  • 3 Connectors
    478
  • 3.1 Repairing electrical wiring harnesses and plug-in connections
    478
  • 3.2 Converting airbag and belt tensioner wire
    478
  • 4 Renewing lambda probe
    483
  • 5 Vehicle diagnosis, testing and information systems
    484
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Category Reparaturanleitung

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