Name: Brake system
Brand: Volkswagen
SKU: CDG228aa3357258
Price: 14.87 EUR
Availability: InStock

Content
Details
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Repair manual Golf / Golf Plus Brake system PDF download has the following content:

Chapter overview

Technical data
1
1 Brake allocation via PR No
1
1.1 Front brakes
1
1.2 Rear brakes
2
2 Technical data for brakes
5
2.1 Brake master cylinder and brake servo
5
2.2 Front brakes
5
2.3 Rear brakes (disc brakes)
7
3 Brake test
10
3.1 General information
10
3.2 Test for vehicles with front-wheel drive
10
3.3 Test for vehicles with all-wheel drive via a Haldex coupling
10
Anti-lock brake system
12
1 General notes on anti-lock brake system
12
2 Notes for repair work on anti-lock brake system
13
3 Connecting VAS 5051 and selecting functions
14
4 Electrical/electronic components and locations
16
4.1 ABS Mark 70 (ABS/TCS)
16
4.2 ABS Mark 60 EC (ABS/EDL/TCS/ESP)
17
5 Fault display via warning lamps
20
6 ABS Mark 70 (ABS/TCS), left-hand drive vehicles
22
6.1 Assembly overview
22
6.2 Connecting brake lines from brake master cylinder to hydraulic unit
23
6.3 Removing control unit and hydraulic unit
24
6.4 Unscrewing control unit from hydraulic unit
27
6.5 Installing new control unit
28
6.6 Installing control unit and hydraulic unit
28
7 ABS Mark 70 (ABS/TCS), right-hand drive vehicles
30
7.1 Assembly overview
30
7.2 Connecting brake lines from tandem brake master cylinder to hydraulic unit
31
7.3 Removing control unit and hydraulic unit
32
7.4 Unscrewing control unit from hydraulic unit
34
7.5 Installing new control unit
34
7.6 Installing control unit and hydraulic unit
35
8 ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle)
36
8.1 Assembly overview
36
8.2 Connecting brake lines from brake master cylinder to hydraulic unit
37
8.3 Removing control unit and hydraulic unit
38
8.4 Unscrewing control unit from hydraulic unit
41
8.5 Installing new control unit
41
8.6 Installing control unit and hydraulic unit
42
9 ABS Mark 60 EC (ABS/EDL/TCS/ESP) (RHD vehicle)
43
9.1 Assembly overview
43
9.2 Connecting brake lines from tandem brake master cylinder to hydraulic unit
44
9.3 Removing control unit and hydraulic unit
45
9.4 Unscrewing control unit from hydraulic unit
47
9.5 Installing new control unit
47
9.6 Installing control unit and hydraulic unit
48
10 Removing and installing parts of ABS system on front and rear axle
49
10.1 Removing and installing parts of ABS system on front axle
49
11 Removing and installing parts of ESP system
52
11.1 Removing and installing steering angle sender G85
52
Brakes - mechanism
53
1 Repairing front brakes
53
1.1 Assembly overview - front brake FS III
53
1.2 Removing and installing brake pads/linings
54
1.3 Removing and installing brake caliper
57
1.4 Assembly overview - front brakes FN 3
59
1.5 Removing and installing brake pads/linings
62
1.6 Removing and installing brake caliper
65
1.7 Assembly overview - front brakes FNR-G
67
1.8 Removing and installing brake pads/linings
68
1.9 Removing and installing brake caliper
72
2 Repairing rear brakes
78
2.1 Assembly overview - rear brakes C 38
78
2.2 Removing and installing brake pads/linings
79
2.3 Removing and installing brake caliper
81
2.4 Assembly overview - rear brake CII 41
83
2.5 Removing and installing brake pads/linings
85
2.6 Removing and installing brake caliper
87
2.7 Assembly overview - Bosch rear wheel brake
90
2.8 Removing and installing brake pads, Bosch
92
2.9 Removing and installing brake caliper, Bosch
94
3 Handbrake
98
3.1 Assembly overview - handbrake lever
98
3.2 Removing and installing handbrake cable
98
3.3 Adjusting handbrake
100
4 Brake pedal (left-hand drive vehicle)
102
4.1 Assembly overview
102
4.2 Separating brake pedal from brake servo
102
4.3 Removing and installing mounting bracket
104
4.4 Removing and installing brake pedal
104
5 Brake pedal (right-hand drive vehicle)
105
5.1 Assembly overview
105
5.2 Detaching brake pedal from brake servo and clipping it back in
105
5.3 Removing and installing brake pedal
106
5.4 Removing and installing mounting bracket
108
Brakes - hydraulics
109
1 Repairing front brake calipers
109
1.1 Assembly overview - front brake caliper FS III
109
1.2 Removing and installing brake caliper FS III
109
1.3 Assembly overview - front brake caliper FN 3
111
1.4 Removing and installing brake caliper piston FN 3
112
1.5 Assembly overview - brake caliper FNR-G
115
1.6 Removing and installing brake caliper piston FNR-G
116
2 Repairing rear brake calipers
120
2.1 Assembly overview - brake caliper C 38
120
2.2 Assembly overview - brake caliper CII 41
121
2.3 Removing and installing brake caliper piston
123
2.4 Assembly overview - Bosch brake caliper
125
2.5 Removing and installing protective cap (Bosch brake caliper)
127
2.6 Pre-bleeding brake caliper
128
3 Pressurised leak test
129
3.1 Prerequisites for testing:
129
4 Bleeding brake system
130
4.1 Bleeding brake system with the brake filling and bleeding equipment VAS 5234
130
4.2 Changing brake fluid
131
5 Brake servo/brake master cylinder (left-hand drive vehicle)
132
5.1 Assembly overview
132
5.2 Vacuum pump for brake servo (vehicles with diesel engine)
133
5.3 Vacuum pump for brake servo (vehicles with 2.0 l petrol engine)
134
5.4 Checking brake servo vacuum system
134
5.5 Checking non-return valve
138
5.6 Removing and installing vacuum sender G608
138
5.7 Removing and installing brake servo pressure sensor G294
138
5.8 Vacuum pump for brakes V192
139
5.9 Removing and installing brake light switch F
140
5.10 Removing and installing brake master cylinder
140
5.11 Removing and installing brake servo
142
6 Brake servo/brake master cylinder (right-hand drive vehicle)
145
6.1 Assembly overview
145
6.2 Vacuum pump for brake servo (vehicles with diesel engine)
146
6.3 Vacuum pump for brake servo (vehicles with 2.0 l petrol engine)
147
6.4 Checking brake servo vacuum system
147
6.5 Checking non-return valve
151
6.6 Removing and installing vacuum sender G608
151
6.7 Removing and installing brake servo pressure sensor G294
151
6.8 Vacuum pump for brakes V192
152
6.9 Removing and installing brake light switch F
153
6.10 Removing and installing brake master cylinder
153
6.11 Removing and installing brake servo
156
7 Brake lines
166
7.1 Separating point on underbody
166
7.2 Repairing brake lines
166

Manufacturer's designation	Brake system
Manufacturer	Volkswagen
Suitable for	Golf (2009) / Golf Plus (2009)
Suitable car types	5K1, 521
Category	Reparaturanleitung

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