7-speed dual clutch gearbox 0AM

Chapter overview

• Technical data
  1
• 1 Identification of gearbox
  1
• 2 Overview - power transmission
  2
• 3 Code, engine allocation
  3
• 3.1 Polo 2010 ►
  3
• 3.2 Touran 2003 ►
  3
• 3.3 Golf 2004 ►
  3
• 3.4 Passat CC 2009 ►; CC 2010 ►
  4
• 3.5 Passat 2006 ►
  4
• 3.6 Golf 2009 ►
  4
• 3.7 Golf Plus 2009 ►
  4
• 3.8 Golf Plus 2005 ►, Cross Golf
  5
• 3.9 Scirocco 2009 ►
  5
• 4 Capacities
  6
• 5 General repair instructions
  7
• 5.1 Tools
  7
• 5.2 Gearbox
  7
• 5.3 Anti-friction bearings
  9
• 5.4 Oil
  9
• 5.5 Working with tester
  9
• Clutch
  11
• 1 Removing and installing dual clutch, gearboxes made up to 05.2011
  11
• 1.1 Assembly overview - dual clutch, gearboxes made up to 05.2011
  11
• 1.2 Removing dual clutch, gearboxes made up to 05.2011
  13
• 1.4 Installing dual clutch, gearboxes made as of 05.2011
  30
• 2 Removing and installing dual clutch, gearboxes made from 06.2011 onwards
  37
• 2.1 Assembly overview - dual clutch, gearboxes made as of 06.2011
  37
• 2.2 Removing dual clutch, gearboxes made as of 06.2011
  39
• 2.4 Installing dual clutch, gearbox date from 06.2011
  56
• 3 Removing and installing oil seals at clutch end
  63
• Controls, housing
  66
• 1 Emergency release of selector lever
  66
• 2 Removing and installing selector lever handle
  67
• 2.1 Moving push-button in the handle to installation position
  69
• 3 Selector mechanism in vehicles up to 02.2009
  72
• 3.1 Overview of selector mechanism up to 02.2009
  72
• 3.2 Removing and installing selector lever cable up to 02.2009
  73
• 4 Selector mechanism from 03.2009 onwards
  80
• 4.1 Overview of selector mechanism in vehicles from 03.2009 onwards
  80
• 4.2 Removing and installing selector mechanism
  81
• 5 Checking selector mechanism
  85
• 5.1 Selector lever in “P” position and ignition switched on
  85
• 5.2 Selector lever in “N” position and ignition switched on
  85
• 5.3 Selector lever in position “Tiptronic”
  85
• 5.4 Ignition and light switched on
  85
• 5.5 Selector lever position indicator
  85
• 5.6 Checking and adjusting selector lever cable
  85
• 6 Safety note on mechatronic unit for dual clutch gearbox J743
  89
• 7 Overview - mechatronic unit
  90
• 10 Installing mechatronic unit for dual clutch gearbox J743
  106
• 11 View on selector forks; mechatronic unit is removed
  114
• 12 Renewing clutch actuator
  115
• 13 Renewing control unit for mechatronic unit for dual clutch gearbox J743
  121
• 14 Removing and installing gearbox
  126
• 14.1 Notes on different vehicles, different gearboxes
  126
• 14.2 Removing gearbox, Golf 2009 ► and Golf Plus 2009 ►, 1.2 l - 63 and 77 kW petrol engine
  128
• 14.3 Removing gearbox, Golf 2009 ►, 1.8 l - 118 kW petrol engine
  136
• 14.4 Removing gearbox, Polo 2010 ►, 1.2 l - 63 and 77 kW petrol engine
  142
• 14.5 Removing gearbox, Polo 2010 ►, 1.4 l - 63 kW petrol engine
  147
• 14.6 Removing gearbox, Polo 2010 ►, 1.4 l - 103 kW petrol engine
  154
• 14.7 Removing gearbox, Polo 2010 ►, 1.6 l - 66 kW diesel engine
  158
• 14.8 Removing gearbox, Polo 2010 ►, 1.4 l - 132 kW petrol engine
  165
• 110 kW Eco-Fuel)
  171
• 14.10 Removing gearbox, Touran 1.6 l - 77 kW TDI engine
  177
• 14.11 Removing gearbox, Touran 1.9 l - 77 kW TDI engine
  183
• 14.12 Removing gearbox, Passat 2006 ► 1.4 l - 110 kW Eco-Fuel engine
  189
• 14.13 Removing gearbox, Passat 1.4 l - 90 and 110 kW petrol engine
  195
• 14.14 Removing gearbox, Passat 1.8 l - 90 and 118 kW petrol engine
  200
• 14.16 Removing gearbox, Golf Plus 2009 ►, 1.6 l - 75 kW petrol engine
  212
• 14.17 Removing gearbox, Scirocco 2009 ►, 1.4 l - 118 kW TSI engine
  219
• 14.18 Removing gearbox, Golf 2009 ►, 1.6 l - 75 kW petrol engine
  226
• 14.19 Removing gearbox, Golf 2009 ►, 1.4 l - 90 or 118 kW petrol engine
  232
• 14.21 Removing gearbox, Golf Plus 2009, 1.6 l - 77 kW diesel engine
  246
• 14.22 Removing gearbox, Golf 2009 1.6 l and 1.9 l - 77 kW diesel engine
  253
• 14.26 Removing gearbox, Golf Cabriolet 2012 ►, 1.4 l - 90 or 118 kW petrol engine
  278
• 14.27 Install gearbox
  284
• 14.28 Torque settings »Gearbox to engine« and notes on assembly mounting
  287
• 15 Transporting gearbox and securing to assembly stand
  295
• 16 Gear oil
  297
• 16.1 Draining and filling gear oil
  297
• 16.2 Draining and filling hydraulic fluid for mechatronic unit
  299
• Gears, shafts
  303
• 1 Notes on gearbox disassembly
  303
• 1.1 Overview: gearbox disassembly
  303
• 2 Dismantling gearbox
  305
• 3 Assembling gearbox
  312
• 4 Dismantling and assembling gearbox housing
  323
• 5 Dismantling and assembling clutch housing
  327
• 6 Dismantling and assembling outer input shaft
  331
• 8 Dismantling and assembling output shaft 1 - overview
  336
• 8.1 Dismantling output shaft 1 partially
  337
• 8.2 Dismantling output shaft 1 completely
  339
• 8.3 Assembling output shaft 1
  341
• 8.4 Dismantling and assembling locking collars and synchro-hubs of output shaft 1
  346
• 9 Dismantling and assembling output shaft 2 - overview
  347
• 9.1 Dismantling output shaft 2
  348
• 9.2 Assembling output shaft 2
  350
• 9.3 Dismantling and assembling locking collars and synchro-hubs of output shaft 2
  354
• 10 Dismantling and assembling output shaft 3 - overview
  355
• 10.1 Dismantling output shaft 3
  355
• 10.2 Assembling output shaft 3
  357
• 10.3 Dismantling and assembling locking collar and synchro-hub of output shaft 3
  359
• 11 Notes on gearbox adjustment
  360
• 11.1 Calculating shims for clutch housing
  361
• 12 Calculating shims for gearbox housing
  374
• 13 Parking lock
  394
• 13.1 Removing and installing cover for parking lock
  394
• 13.2 Removing and installing parking lock
  395
• Final drive - front differential
  397
• 1 Oil seals
  397
• 1.1 Renewing oil seal for right stub shaft
  397
• 1.2 Renewing oil seal for left stub shaft
  398
• 1.3 Renewing seal for right flange shaft
  400
• 1.4 Renewing oil seal for left flange shaft
  402