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  • Examplepage for repair manual 7-speed dual clutch gearbox 0AM
  • Examplepage for repair manual 2 7-speed dual clutch gearbox 0AM
  • Examplepage for repair manual 3 7-speed dual clutch gearbox 0AM

7-speed dual clutch gearbox 0AM

For Golf / Touran / Passat / Passat Variant / Golf Plus / EOS / Passat CC / Scirocco / Polo A05

Original Volkswagen repair manual


30,79 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

33.406 KB

411 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing dual clutch, gearboxes made up to 05.2011, Emergency release of selector lever, Selector mechanism from 03.2009 onwards, Safety note on mechatronic unit for dual clutch gearbox J743, Renewing clutch actuator, kW Eco-Fuel), Transporting gearbox and securing to assembly stand, Gear oil, Assembling gearbox and Oil seals. Show more
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Repair manual 7-speed dual clutch gearbox 0AM PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 2 Overview - power transmission
    2
  • 3 Code, engine allocation
    3
  • 3.1 Polo 2010 ►
    3
  • 3.2 Touran 2003 ►
    3
  • 3.3 Golf 2004 ►
    3
  • 3.4 Passat CC 2009 ►; CC 2010 ►
    4
  • 3.5 Passat 2006 ►
    4
  • 3.6 Golf 2009 ►
    4
  • 3.7 Golf Plus 2009 ►
    4
  • 3.8 Golf Plus 2005 ►, Cross Golf
    5
  • 3.9 Scirocco 2009 ►
    5
  • 4 Capacities
    6
  • 5 General repair instructions
    7
  • 5.1 Tools
    7
  • 5.2 Gearbox
    7
  • 5.3 Anti-friction bearings
    9
  • 5.4 Oil
    9
  • 5.5 Working with tester
    9
  • Clutch
    11
  • 1 Removing and installing dual clutch, gearboxes made up to 05.2011
    11
  • 1.1 Assembly overview - dual clutch, gearboxes made up to 05.2011
    11
  • 1.2 Removing dual clutch, gearboxes made up to 05.2011
    13
  • 1.4 Installing dual clutch, gearboxes made as of 05.2011
    30
  • 2 Removing and installing dual clutch, gearboxes made from 06.2011 onwards
    37
  • 2.1 Assembly overview - dual clutch, gearboxes made as of 06.2011
    37
  • 2.2 Removing dual clutch, gearboxes made as of 06.2011
    39
  • 2.4 Installing dual clutch, gearbox date from 06.2011
    56
  • 3 Removing and installing oil seals at clutch end
    63
  • Controls, housing
    66
  • 1 Emergency release of selector lever
    66
  • 2 Removing and installing selector lever handle
    67
  • 2.1 Moving push-button in the handle to installation position
    69
  • 3 Selector mechanism in vehicles up to 02.2009
    72
  • 3.1 Overview of selector mechanism up to 02.2009
    72
  • 3.2 Removing and installing selector lever cable up to 02.2009
    73
  • 4 Selector mechanism from 03.2009 onwards
    80
  • 4.1 Overview of selector mechanism in vehicles from 03.2009 onwards
    80
  • 4.2 Removing and installing selector mechanism
    81
  • 5 Checking selector mechanism
    85
  • 5.1 Selector lever in “P” position and ignition switched on
    85
  • 5.2 Selector lever in “N” position and ignition switched on
    85
  • 5.3 Selector lever in position “Tiptronic”
    85
  • 5.4 Ignition and light switched on
    85
  • 5.5 Selector lever position indicator
    85
  • 5.6 Checking and adjusting selector lever cable
    85
  • 6 Safety note on mechatronic unit for dual clutch gearbox J743
    89
  • 7 Overview - mechatronic unit
    90
  • 10 Installing mechatronic unit for dual clutch gearbox J743
    106
  • 11 View on selector forks; mechatronic unit is removed
    114
  • 12 Renewing clutch actuator
    115
  • 13 Renewing control unit for mechatronic unit for dual clutch gearbox J743
    121
  • 14 Removing and installing gearbox
    126
  • 14.1 Notes on different vehicles, different gearboxes
    126
  • 14.2 Removing gearbox, Golf 2009 ► and Golf Plus 2009 ►, 1.2 l - 63 and 77 kW petrol engine
    128
  • 14.3 Removing gearbox, Golf 2009 ►, 1.8 l - 118 kW petrol engine
    136
  • 14.4 Removing gearbox, Polo 2010 ►, 1.2 l - 63 and 77 kW petrol engine
    142
  • 14.5 Removing gearbox, Polo 2010 ►, 1.4 l - 63 kW petrol engine
    147
  • 14.6 Removing gearbox, Polo 2010 ►, 1.4 l - 103 kW petrol engine
    154
  • 14.7 Removing gearbox, Polo 2010 ►, 1.6 l - 66 kW diesel engine
    158
  • 14.8 Removing gearbox, Polo 2010 ►, 1.4 l - 132 kW petrol engine
    165
  • 110 kW Eco-Fuel)
    171
  • 14.10 Removing gearbox, Touran 1.6 l - 77 kW TDI engine
    177
  • 14.11 Removing gearbox, Touran 1.9 l - 77 kW TDI engine
    183
  • 14.12 Removing gearbox, Passat 2006 ► 1.4 l - 110 kW Eco-Fuel engine
    189
  • 14.13 Removing gearbox, Passat 1.4 l - 90 and 110 kW petrol engine
    195
  • 14.14 Removing gearbox, Passat 1.8 l - 90 and 118 kW petrol engine
    200
  • 14.16 Removing gearbox, Golf Plus 2009 ►, 1.6 l - 75 kW petrol engine
    212
  • 14.17 Removing gearbox, Scirocco 2009 ►, 1.4 l - 118 kW TSI engine
    219
  • 14.18 Removing gearbox, Golf 2009 ►, 1.6 l - 75 kW petrol engine
    226
  • 14.19 Removing gearbox, Golf 2009 ►, 1.4 l - 90 or 118 kW petrol engine
    232
  • 14.21 Removing gearbox, Golf Plus 2009, 1.6 l - 77 kW diesel engine
    246
  • 14.22 Removing gearbox, Golf 2009 1.6 l and 1.9 l - 77 kW diesel engine
    253
  • 14.26 Removing gearbox, Golf Cabriolet 2012 ►, 1.4 l - 90 or 118 kW petrol engine
    278
  • 14.27 Install gearbox
    284
  • 14.28 Torque settings »Gearbox to engine« and notes on assembly mounting
    287
  • 15 Transporting gearbox and securing to assembly stand
    295
  • 16 Gear oil
    297
  • 16.1 Draining and filling gear oil
    297
  • 16.2 Draining and filling hydraulic fluid for mechatronic unit
    299
  • Gears, shafts
    303
  • 1 Notes on gearbox disassembly
    303
  • 1.1 Overview: gearbox disassembly
    303
  • 2 Dismantling gearbox
    305
  • 3 Assembling gearbox
    312
  • 4 Dismantling and assembling gearbox housing
    323
  • 5 Dismantling and assembling clutch housing
    327
  • 6 Dismantling and assembling outer input shaft
    331
  • 8 Dismantling and assembling output shaft 1 - overview
    336
  • 8.1 Dismantling output shaft 1 partially
    337
  • 8.2 Dismantling output shaft 1 completely
    339
  • 8.3 Assembling output shaft 1
    341
  • 8.4 Dismantling and assembling locking collars and synchro-hubs of output shaft 1
    346
  • 9 Dismantling and assembling output shaft 2 - overview
    347
  • 9.1 Dismantling output shaft 2
    348
  • 9.2 Assembling output shaft 2
    350
  • 9.3 Dismantling and assembling locking collars and synchro-hubs of output shaft 2
    354
  • 10 Dismantling and assembling output shaft 3 - overview
    355
  • 10.1 Dismantling output shaft 3
    355
  • 10.2 Assembling output shaft 3
    357
  • 10.3 Dismantling and assembling locking collar and synchro-hub of output shaft 3
    359
  • 11 Notes on gearbox adjustment
    360
  • 11.1 Calculating shims for clutch housing
    361
  • 12 Calculating shims for gearbox housing
    374
  • 13 Parking lock
    394
  • 13.1 Removing and installing cover for parking lock
    394
  • 13.2 Removing and installing parking lock
    395
  • Final drive - front differential
    397
  • 1 Oil seals
    397
  • 1.1 Renewing oil seal for right stub shaft
    397
  • 1.2 Renewing oil seal for left stub shaft
    398
  • 1.3 Renewing seal for right flange shaft
    400
  • 1.4 Renewing oil seal for left flange shaft
    402
Manufacturer's designation 7-speed dual clutch gearbox 0AM
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Polo A05 (2010)
Suitable car types 1K1, 3C, 5M, 1F, 357, 137, 5K1, 521, 6R1
Transmission designations 0AM
Transmission types KHN, KHM, 0AM, LKG, LKM, LKN, LKP, KHP, LKJ, LPM, LPJ, LPK, LPN, KUT, LKF, LPL, LQM, LSS, LWZ, LKL, LKQ, LYG, KJB, KUB, LEC, LQN, LSU, LXA, MDH, MGK, MGL, MGP, MGR, MGS, MGT, MKZ, MLB, MLC, MLE, MLF, MLH, MLJ, MLL, MLM, MPH, MPJ, MPL, MPP, MPQ, MPS, MPT, MQF, MQJ, MSM, MSN, NAS, NAT, NAY, NBB, NBC, KTZ, KUC, LEE, LPH, LQJ, LQK, LQL, LQP, LSR, LST, LWE, LWW, LWX, MAU, MAV, MGC, MGE, MGJ, MGM, MGN, MGQ, MGU, MGV, MGX, MLD, MLG, MLK, MLN, MLQ, MLR, MPK, MPM, MPN, MPR, MPU, MPV, MPW, MPX, MQE, MQG, MQH, MQK, MRQ, MSL, MUV, MYQ, MYR, NAU, NAV, NAW, NAX, NAZ, NBA, NBD, NBF, NBG, NDB, NDC, NDD, NDR
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