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  • Examplepage for repair manual 5-speed manual gearbox 0A4
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  • Examplepage for repair manual 3 5-speed manual gearbox 0A4

5-speed manual gearbox 0A4

For Golf / Passat / Passat Variant / Golf Plus

Original Volkswagen repair manual


24,31 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

7.622 KB

309 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Assembly overview - assembly mountings, Gear oil, Output shaft and Differential. Show more
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Repair manual Golf / Passat / Passat Variant / Golf Plus 5-speed manual gearbox 0A4 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Identification code, assembly allocation, capacities
    2
  • 2.5 Identification codes, assembly allocation and capacities, Passat 2006 ►
    7
  • 2.6 Calculating overall gear ratio “i”
    8
  • 3 Overview - power transmission
    9
  • 4 General repair instructions
    11
  • 5 Safety precautions
    14
  • 5.1 Safety precautions for vehicles with a start-stop system
    14
  • Clutch
    15
  • 1 Clutch operation
    15
  • 1.1 Overview - clutch actuation
    15
  • 1.2 Assembly overview - pedal cluster
    17
  • 1.3 Removing and installing over-centre spring
    19
  • 1.4 Removing and installing clutch pedal
    38
  • 1.5 Removing and installing mounting bracket
    41
  • 1.6 Removing and installing master cylinder
    65
  • 1.7 Removing and installing clutch position sender G476
    67
  • 1.8 Assembly overview - hydraulics (LHD)
    70
  • 1.9 Assembly overview - hydraulics (RHD)
    73
  • 1.10 Removing and installing slave cylinder
    74
  • 1.11 Bleeding clutch system
    76
  • 2 Clutch release mechanism
    79
  • 2.1 Assembly overview - clutch release mechanism
    79
  • 2.2 Repairing clutch release mechanism
    80
  • 3 Clutch
    81
  • 3.1 Clutch in connection with dual mass flywheel
    81
  • 3.2 Clutch in connection with simple flywheel
    89
  • Controls, housing
    93
  • 1 Selector mechanism
    93
  • 1.1 Installation position of selector mechanism
    93
  • 1.2 Overview - selector mechanism
    94
  • 1.3 Assembly overview - gear knob and cover
    94
  • 1.4 Removing and installing gear knob with gaiter and noise insulation
    96
  • 1.5 Assembly overview - Gear lever and selector housing
    101
  • 1.6 Dismantling and assembling selector mechanism (from 11.06)
    104
  • 1.7 Assembly overview - Selector cables
    109
  • 1.8 Removing and installing selector mechanism
    116
  • 1.9 Adjusting selector mechanism
    121
  • 2 Removing and installing gearbox
    125
  • 2.1 Removing and installing gearbox, Golf 2004 ►
    125
  • 2.2 Removing and installing gearbox, Golf 2009 ► with turbo diesel engine
    138
  • 2.3 Removing and installing gearbox, Golf 2009 ► with petrol engine
    153
  • 2.4 Removing and installing gearbox, Golf Plus
    170
  • 2.5 Removing and installing gearbox, Passat
    188
  • 3 Transporting gearbox
    202
  • 4 Assembly overview - assembly mountings
    203
  • 5 Gear oil
    205
  • 5.1 Checking and topping up gear oil
    205
  • 6 Dismantling and assembling gearbox
    208
  • 6.1 Overview - gearbox
    208
  • 6.2 Assembly overview - dismantling and assembling gearbox
    209
  • 6.7 Assembly sequence - Dismantling and assembling gearbox completely
    220
  • 7 Gearbox housing and clutch housing
    235
  • 7.1 Assembly overview - gearbox housing and clutch housing
    235
  • 7.2 Repairing gearbox housing and clutch housing
    237
  • 8 Selector unit
    242
  • 8.1 Assembly overview - selector unit
    242
  • 8.2 Repairing selector unit
    244
  • 9 Selector forks
    246
  • 9.1 Assembly overview - selector forks
    246
  • 9.2 Repairing selector forks
    247
  • Gears, shafts
    251
  • 1 Input shaft
    251
  • 1.1 Assembly overview - input shaft
    251
  • 1.2 Dismantling and assembling input shaft
    253
  • 1.3 Adjusting input shaft
    258
  • 1.4 Renewing input shaft seal
    263
  • 2 Output shaft
    265
  • 2.1 Assembly overview - output shaft
    265
  • 2.2 Dismantling and assembling output shaft
    268
  • 2.3 Adjusting output shaft
    278
  • 3 Reverse shaft
    281
  • 3.1 Assembly overview - reverse shaft
    281
  • 3.2 Dismantling and assembling reverse shaft
    282
  • Final drive - differential
    285
  • 1 Oil seals
    285
  • 1.1 Renewing left flange shaft oil seal with gearbox installed
    285
  • 1.2 Distinguishing seals for right flange shaft
    287
  • 2 Adjustment overview
    294
  • 3 Differential
    295
  • 3.1 Assembly overview - differential
    295
  • 3.2 Dismantling and assembling differential
    297
  • 3.3 Adjusting differential
    302
Manufacturer's designation 5-speed manual gearbox 0A4
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Golf (2009) / Golf Plus (2009)
Suitable car types 1K1, 5M, 5K1, 521
Transmission designations 0A4
Transmission types FNE, GTB, GQR, HGN, GQQ, JVF, KCD, KJF, KPF, KQM, KRY, KWK, LEL, LFZ, LHP, LHW, LLL, LUB, MDZ, LEA, MDM, MUC, HDR, HGR, HJE, HNV, JCW, JCR, HJK, HQS, JCS, JCT, JCU, JCV, JCX, JCY, JQP, KBL, KBM, KBN, KBP
Category Reparaturanleitung

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