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Body Repairs

For Caddy

Original Volkswagen repair manual


28,90 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

24.445 KB

380 Sites

Detailed technical data

Immediately readable

This repair manual contains: Notice for vehicle electrified by ABT e-Line, Renewing suspension turret, Renewing upper wheel housing longitudinal member - part section, Repairing threads for securing subframe and Renewing roof »vehicles with ladder flap«. Show more
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Repair manual Caddy Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Notice for vehicle converted by ABT e-Line GmbH
    1
  • 2 Basic instructions
    2
  • 2.1 Original joint
    2
  • 2.2 Used joining techniques
    2
  • 3 Key vehicle data
    3
  • 3.1 Vehicle identification number
    3
  • 3.2 Identification plate
    5
  • 3.3 Vehicle data sticker
    6
  • 4 Safety information
    8
  • 4.1 Safety precautions when working with moulded foam inserts
    8
  • 5 Moulded foam inserts
    9
  • 6 Galvanised body parts and high-/higher-strength body panels
    10
  • 7 Laser welding
    14
  • 8 Tools
    15
  • 9 Gaps/shut lines
    16
  • 9.1 Body - front
    16
  • 9.2 Body, rear
    17
  • 10 Body dimensions
    23
  • 10.1 Body - front
    23
  • 10.2 Body, centre
    24
  • 10.3 Body, rear
    29
  • 10.4 Floor panel, front
    32
  • 10.5 Floor panel, centre
    33
  • 10.6 Floor panel, rear
    35
  • 11 Straightening bracket set
    38
  • 11.1 Alignment bracket set, Caddy
    38
  • 11.2 Alignment jig Caddy »Maxi«
    39
  • 11.3 Portal gauges overview, 2-door vehicles
    40
  • 11.4 Portal gauges overview, 4-door vehicles
    41
  • 12 Classification of dangers of high-voltage system
    43
  • Body - front
    44
  • 1 Notice for vehicle electrified by ABT e-Line
    44
  • 2 Renewing suspension turret
    45
  • 2.1 Tools
    46
  • 2.2 Removing
    46
  • 2.3 Installing
    47
  • 3 Renewing engine/motor mounting bracket
    50
  • 3.1 Removing
    50
  • 3.2 Installing
    51
  • 4 Renewing gearbox mounting bracket
    55
  • 4.1 Removing
    55
  • 4.2 Installing
    57
  • 5 Renewing mounting bracket for subframe
    61
  • 5.1 Removing
    61
  • 5.2 Installing
    62
  • 6 Renewing upper outer longitudinal member
    65
  • 6.1 Removing
    65
  • 6.2 Installing
    67
  • 7 Renewing upper wheel housing longitudinal member
    72
  • 7.1 Removing
    72
  • 7.2 Installing
    76
  • 8 Renewing upper wheel housing longitudinal member - part section
    81
  • 8.1 Removing
    81
  • 8.2 Installing
    82
  • 9 Renewing front wheel housing
    85
  • 9.1 Tools
    86
  • 9.2 Removing
    86
  • 9.3 Installing
    87
  • 10 Repairing threads for securing subframe
    90
  • 10.1 Contents of thread repair kit
    91
  • 10.2 Repairing threads
    92
  • 11 Renewing front longitudinal member
    96
  • 11.1 Removing
    96
  • 11.2 Installing
    99
  • 12 Renewing front longitudinal member - part section
    107
  • 12.1 Removing
    107
  • 12.2 Installing
    110
  • 13 Renewing front bumper carrier
    115
  • 13.1 Removing
    115
  • 13.2 Installing
    116
  • Body - centre
    119
  • 1 Notice for vehicle electrified by ABT e-Line
    119
  • 2 Renewing roof
    120
  • 2.1 Removing
    120
  • 2.2 Installing
    125
  • 3 Renewing roof »vehicles with ladder flap«
    139
  • 3.1 Removing
    139
  • 3.2 Installing
    143
  • 4 Renewing roof »Caddy Maxi«
    156
  • 4.1 Removing
    156
  • 4.2 Installing
    159
  • 5 Renewing front cross member for roof
    164
  • 5.1 Removing
    164
  • 5.2 Installing
    165
  • 6 Renewing centre roof reinforcement
    169
  • 6.1 Removing
    169
  • 6.2 Installing
    170
  • 7 Renewing rear roof cross member
    174
  • 7.1 Tools
    174
  • 7.2 Removing
    174
  • 7.3 Installing
    177
  • 8 Renewing rear roof cross member (vehicles with ladder flap)
    179
  • 8.1 Tools
    179
  • 8.2 Removing
    179
  • 8.3 Installing
    181
  • 9 Renewing D-pillar reinforcement
    183
  • 9.1 Tools
    184
  • 9.2 Removing
    184
  • 9.3 Installing
    187
  • 10 Renewing side panel
    195
  • 10.1 Tools
    196
  • 10.2 Removing
    196
  • 10.3 Installing
    200
  • 11 Renewing side panel - part section
    205
  • 11.1 Tools
    206
  • 11.2 Removing
    206
  • 11.3 Installing
    208
  • 12 Renewing complete side panel
    212
  • 12.1 Tools
    213
  • 12.2 Removing
    213
  • 12.3 Installing
    216
  • 13 Renewing side panel beneath guide rail
    222
  • 13.1 Tools
    223
  • 13.2 Removing
    223
  • 13.3 Installing
    224
  • 14 Renewing rear side panel - part section, »Caddy Maxi«
    228
  • 14.1 Tools
    229
  • 14.2 Removing
    229
  • 14.3 Installing
    231
  • 15 Renewing side panel beneath guide rail »Caddy Maxi«
    236
  • 15.1 Tools
    237
  • 15.2 Removing
    237
  • 15.3 Installing
    239
  • 16 Renewing hinge pillar (A-pillar) - part section
    244
  • 16.1 Tools
    244
  • 16.2 Removing
    244
  • 16.3 Installing
    249
  • 17 Renewing roof side member reinforcement - part section
    253
  • 17.1 Tools
    254
  • 17.2 Removing
    254
  • 17.3 Installing
    256
  • 18 Renewing inner hinge pillar (A-pillar)
    261
  • 18.1 Tools
    262
  • 18.2 Removing
    262
  • 18.3 Installing
    265
  • 19 Renewing upper hinge pillar reinforcement
    270
  • 19.1 Tools
    271
  • 19.2 Removing
    271
  • 19.3 Installing
    272
  • 20 Renewing lower hinge pillar reinforcement - part section
    275
  • 20.1 Tools
    275
  • 20.2 Removing
    275
  • 20.3 Installing
    277
  • 21 Renewing middle pillar
    281
  • 21.1 Tools
    282
  • 21.2 Removing
    282
  • 21.3 Installing
    284
  • 22 Renewing centre pillar
    287
  • 22.1 Tools
    287
  • 22.2 Removing
    287
  • 22.3 Installing
    290
  • 23 Renewing side member (sliding door side)
    293
  • 23.1 Overview of parting cuts »Caddy«
    293
  • 23.2 Overview of parting cuts »Caddy Maxi«
    294
  • 23.3 Tools
    295
  • 23.4 Removing
    296
  • 23.5 Installing
    297
  • 24 Renewing side member reinforcement
    301
  • 24.1 Tools
    302
  • 24.2 Removing
    302
  • 24.3 Installing
    303
  • 25 Renewing inner side member reinforcement - part section
    307
  • 25.1 Tools
    307
  • 25.2 Removing
    307
  • 25.3 Installing
    308
  • 26 Renewing connecting piece for floor panel - part section
    310
  • 26.1 Tools
    310
  • 26.2 Removing
    311
  • 26.3 Installing
    312
  • Body - rear
    315
  • 1 Notice for vehicle electrified by ABT e-Line
    315
  • 2 Renewing rear cross panel
    316
  • 2.1 Tools
    316
  • 2.2 Removing
    316
  • 2.3 Installing
    318
  • 3 Renewing lock carrier
    321
  • 3.1 Tools
    322
  • 3.2 Removing
    322
  • 3.3 Installing
    323
  • 4 Renewing tail light mounting
    326
  • 4.1 Tools
    326
  • 4.2 Removing
    326
  • 4.3 Installing
    328
  • 5 Renewing rear cross member
    331
  • 5.1 Tools
    331
  • 5.2 Removing
    331
  • 5.3 Installing
    333
  • 6 Renewing luggage compartment floor - part section
    335
  • 6.1 Tools
    336
  • 6.2 Removing
    336
  • 6.3 Installing
    338
  • 7 Renewing D-pillar
    341
  • 7.1 Tools
    342
  • 7.2 Removing
    342
  • 7.3 Installing
    343
  • 8 Renewing bumper mounting
    346
  • 8.1 Tools
    347
  • 8.2 Removing
    347
  • 8.3 Installing
    348
  • 9 Renewing rear longitudinal member
    351
  • 9.1 Tools
    352
  • 9.2 Removing
    352
  • 9.3 Installing
    353
  • 10 Renewing leaf spring mounting bracket
    357
  • 10.1 Removing
    357
  • 10.2 Installing
    359
  • 11 Renewing wheel housing liner
    363
  • 11.1 Tools
    365
  • 11.2 Removing
    365
  • 11.3 Installing
    366
  • 12 Renewing cross member
    370
  • 12.1 Tools
    371
  • 12.2 Removing
    371
  • 12.3 Installing
    371
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Category Reparaturanleitung

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