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Body Repairs

For Polo / Polo Sedan

Original Volkswagen repair manual


19,30 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

13.531 KB

237 Sites

Detailed technical data

Immediately readable

This repair manual contains: Engine support (right side) - replace and Wheel arch upper longitudinal member - replace. Show more
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Repair manual Polo / Polo Sedan Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Vehicle identification data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Chassis number - anti-corrosion protection
    1
  • 1.3 Identification plate
    1
  • 1.4 Destructive labels (only for Brazil) - VIS
    2
  • 1.5 Destructible labels (only for Brazil) - VIS - replacement
    2
  • 1.6 Vehicle identification tag
    3
  • 2 Body dimensions
    4
  • 2.1 Body, front section
    4
  • 2.2 Body - central section
    7
  • 2.3 Body, rear section
    17
  • 2.4 Lower section of the vehicle - front section
    22
  • 2.5 Lower section of the vehicle - rear section
    24
  • 3 Body foam parts/supports
    26
  • 4 Galvanized parts of the car body
    27
  • 5 High-strength body plat
    28
  • 6 Laser welding
    29
  • 7 Body clearance dimensions (Polo Hatch / Sedan ▶ 2006)
    30
  • 7.1 Body, front section
    30
  • 7.2 Body - rear section (Polo Hatch)
    32
  • 7.3 Body - rear section (Polo Sedan)
    34
  • 8 Body clearance dimensions (Polo Hatch / Sedan 2007 ▶)
    36
  • 8.1 Body, front section
    36
  • 8.2 Body - rear section (Polo Hatch)
    38
  • 8.3 Body - rear section (Polo Sedan)
    40
  • 9 Alignment platform
    42
  • 9.1 Overview (Hatch)
    42
  • 9.2 Overview (Sedan)
    52
  • Body - front
    65
  • 1 Engine support (right side) - replace
    65
  • 1.1 Tools
    65
  • 1.2 Remove
    65
  • 1.3 Install
    66
  • 2 Auxiliary frame support - replace
    68
  • 2.1 Tools
    68
  • 2.2 Remove
    68
  • 2.3 Install
    69
  • 3 Wheel arch upper longitudinal member - replace
    71
  • 3.1 Tools
    71
  • 3.2 Remove
    71
  • 3.3 Install
    73
  • 4 Wheel arch upper longitudinal member (► 2006) - replace
    75
  • 4.1 Tools
    75
  • 4.2 Remove
    75
  • 4.3 Install
    77
  • 5 Wheel arch upper longitudinal member (2007 ►) - replace
    79
  • 5.1 Tools
    80
  • 5.2 Remove
    80
  • 5.3 Install
    81
  • 6 Front wheel arch - replace
    84
  • 6.1 Tools
    84
  • 6.2 Remove
    84
  • 6.3 Install
    85
  • 7 Front wheel arch (partial part) - replace
    87
  • 7.1 Tools
    87
  • 7.2 Remove
    87
  • 7.3 Install
    88
  • 8 Auxiliary frame support thread - repair
    90
  • 8.1 Tools
    91
  • 8.2 Thread repair
    92
  • 9 Front longitudinal member - replace
    95
  • 9.1 Tools
    96
  • 9.2 Remove
    96
  • 9.3 Install
    98
  • 10 Front longitudinal member (partial part) - replace
    101
  • 10.1 Tools
    101
  • 10.2 Remove
    101
  • 10.3 Install
    102
  • 11 Front bumper support - replace
    104
  • 11.1 Tools
    104
  • 11.2 Remove
    104
  • 11.3 Install
    106
  • Body - centre
    108
  • 1 Roof - replace
    108
  • 1.1 Tools
    108
  • 1.2 Remove
    109
  • 1.3 Install
    111
  • 2 Roof (Sedan) - replace
    124
  • 2.1 Tools
    124
  • 2.2 Remove
    125
  • 2.3 Install
    127
  • 3 Front roof cross member (Sedan) - replace
    140
  • 3.1 Tools
    140
  • 3.2 Remove
    140
  • 3.3 Install
    141
  • 4 Centre roof cross member (Sedan) - replace
    143
  • 4.1 Tools
    143
  • 4.2 Remove
    143
  • 4.3 Install
    144
  • 5 Rear roof cross member (Sedan) - replace
    146
  • 5.1 Tools
    146
  • 5.2 Remove
    146
  • 5.3 Install
    147
  • 6 A-pillar (external section) - replace
    149
  • 6.1 Tools
    149
  • 6.2 Remove
    149
  • 6.3 Install
    152
  • 7 A-pillar (internal section) - replace
    154
  • 7.1 Tools
    154
  • 7.2 Remove
    154
  • 7.3 Install
    158
  • 8 B-pillar (external section) - replace
    160
  • 8.1 Tools
    160
  • 8.2 Remove
    160
  • 8.3 Install
    163
  • 9 B-pillar (internal section) - replace
    165
  • 9.1 Tools
    165
  • 9.2 Remove
    165
  • 9.3 Install
    168
  • 10 Lower longitudinal member (external section) - replace
    170
  • 10.1 Tools
    170
  • 10.2 Remove
    171
  • 10.3 Install
    172
  • Body - rear
    174
  • 1 Back panel - replace
    174
  • 1.1 Tools
    174
  • 1.2 Remove
    174
  • 1.3 Install
    176
  • 2 Back panel (Sedan) - replace
    178
  • 2.1 Tools
    178
  • 2.2 Remove
    178
  • 2.3 Install
    180
  • 3 Rear cross member - replace
    182
  • 3.1 Tools
    182
  • 3.2 Remove
    182
  • 3.3 Install
    183
  • 4 Rear cross member (Sedan) - replace
    184
  • 4.1 Tools
    184
  • 4.2 Remove
    184
  • 4.3 Install
    185
  • 5 Tail light housing - replace
    186
  • 5.1 Tools
    186
  • 5.2 Remove
    186
  • 5.3 Install
    188
  • 6 Tail light housing (Sedan) - replace
    190
  • 6.1 Tools
    190
  • 6.2 Remove
    190
  • 6.3 Install
    192
  • 7 Front longitudinal member (partial part) - replace
    193
  • 7.1 Tools
    193
  • 7.2 Remove
    193
  • 7.3 Install
    196
  • 8 Rear longitudinal member (partial part - Sedan) - replace
    198
  • 8.1 Tools
    198
  • 8.2 Remove
    198
  • 8.3 Install
    200
  • 9 External side panel (partial part) - replace
    202
  • 9.1 Tools
    202
  • 9.2 Remove
    203
  • 9.3 Install
    205
  • 10 External side panel (partial part - Sedan) - replace
    207
  • 10.1 Tools
    207
  • 10.2 Remove
    208
  • 10.3 Install
    210
  • 11 External rear wheel arch (partial part) - replace
    212
  • 11.1 Tools
    212
  • 11.2 Remove
    212
  • 11.3 Install
    213
  • 12 External rear wheel arch (partial part - Sedan) - replace
    215
  • 12.1 Tools
    215
  • 12.2 Remove
    215
  • 12.3 Install
    217
  • 13 Luggage compartment - replace
    219
  • 13.1 Tools
    219
  • 13.2 Remove
    219
  • 13.3 Install
    220
  • 14 Luggage compartment floor (Sedan) - replace
    222
  • 14.1 Tools
    222
  • 14.2 Remove
    222
  • 14.3 Install
    223
  • 15 Tow hook - replace
    226
  • 15.1 Tools
    226
  • 15.2 Remove
    226
  • 15.3 Install
    227
  • 16 Luggage compartment floor (partial part) - replace
    229
  • 16.1 Tools
    229
  • 16.2 Remove
    229
  • 16.3 Install
    230
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Polo (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2003 - 2006) / Polo Sedan (Brasil) (2007) / Polo (Brasil) (2007) / Polo Sedan (Brasilien) (2012) / Polo Sedan (2012)
Suitable car types 9A1, 9A4, 9A3, 9A5, 9A6
Category Reparaturanleitung

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