8-speed automatic gearbox 0D5

Chapter overview

• Technical data
  1
• 1 Identification
  1
• 1.1 Gearbox identification
  1
• 2 Safety information
  3
• 2.1 Safety precautions when working on the vehicle
  3
• 2.2 Safety precautions when working on vehicles with start/stop system
  4
• 2.4 Safety precautions when working on subframe
  4
• 2.5 Safety precautions when tow-starting or towing
  5
• 3 Repair notes
  6
• 3.1 Rules for cleanliness
  6
• 3.2 General information
  6
• 3.3 General repair instructions
  7
• 3.4 Routing and attachment of lines
  9
• 4 Technical data
  10
• 4.1 Capacities
  10
• 4.2 Oil distribution
  11
• 4.3 Allocation gearbox - engine
  11
• 5 Overview - power transmission
  13
• Torque converter
  14
• 1 Torque converter
  14
• 1.1 Assembly overview - torque converter
  14
• 1.2 Removing and installing torque converter
  14
• 1.3 Draining torque converter
  18
• 1.4 Checking torque converter
  19
• 1.5 Removing and installing torque converter oil seal
  19
• Controls, housing
  22
• 1 Selector mechanism
  22
• 1.1 Assembly overview - selector mechanism
  22
• 1.2 Assembly overview - manual release mechanism for parking lock
  23
• 1.3 Checking selector mechanism
  24
• 1.4 Emergency release from position P
  28
• 1.5 Removing and installing selector lever handle
  30
• 1.6 Removing and installing selector mechanism
  31
• 1.7 Removing and installing emergency release cable for parking lock
  32
• 1.8 Renewing selector shaft seal
  39
• 2 Removing and installing gearbox
  43
• 2.1 Removing gearbox
  43
• 2.2 Installing gearbox
  68
• 2.3 Specified torques for gearbox
  77
• 3 Assembly mountings
  80
• 3.1 Assembly overview - assembly mountings
  80
• 3.2 Removing and installing tunnel cross member
  81
• 4 Transporting gearbox
  88
• 5 Securing to engine and gearbox support
  90
• 6 ATF circuit
  91
• 6.1 Assembly overview - ATF circuit
  91
• 6.2 Removing and installing ATF cooler
  94
• 6.3 Removing and installing ATF lines
  96
• 7 ATF
  99
• 7.1 Checking ATF level
  99
• 7.2 Draining and filling ATF
  103
• Gears, control
  107
• 1 ATF system
  107
• 1.1 Assembly overview - ATF system
  107
• 1.3 Removing and installing gearbox oil pan
  112
• 2 Mechatronic unit
  115
• 2.1 Removing and installing mechatronic unit
  115
• Final drive - front differential
  122
• 1 Final drive
  122
• 1.1 Assembly overview - final drive
  122
• 1.2 Removing and installing O-ring on cover for front final drive
  125
• 2 Gear oil
  127
• 2.1 Checking gear oil level
  127
• 2.2 Draining and filling gear oil
  132
• 3 Seals
  139
• 3.1 Renewing left seal
  139
• 3.2 Renewing right seal
  142
• 4 Differential
  144
• 4.1 Removing and installing left flange shaft
  144
• 4.2 Removing and installing right flange shaft
  147
• 5 Self-locking centre differential
  150
• 5.1 Assembly overview - self-locking centre differential
  150
• 5.2 Removing and installing self-locking centre differential
  152
• 5.3 Renewing seal for rear splined shaft
  154
• 5.4 Renewing ball bearing for rear splined shaft
  156
• 5.5 Renewing ball bearing for centre differential
  161