THE CAR REPAIR SHOP
0
Home » Manuals » 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 2 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
  • Examplepage for repair manual 3 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)

4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)

For Golf / Touran / Passat / Passat Variant / Golf Plus / EOS

Original Volkswagen repair manual


24,78 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.356 KB

316 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine (Golf, Golf Plus), Sealing flange and flywheel or drive plate, Dismantling and assembling pistons and conrods, Cylinder head, Safety precautions, Rules for cleanliness, Fuel tank (Touran), Activated charcoal filter system (Passat), Checking components, Engine control unit J623 (Golf, Eos) and Repairing ignition system. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 4-cylinder direct injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Engine number
    1
  • 1.2 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine (Golf, Golf Plus)
    2
  • 1.1 Removing engine
    3
  • 1.2 Securing engine to assembly stand
    8
  • 1.3 Installing engine
    8
  • 1.4 Specified torques
    9
  • 1.5 Assembly mountings
    10
  • 1.6 Additional information and assembly work for vehicles with air conditioner
    11
  • 2 Removing and installing engine (Touran)
    12
  • 2.1 Removing engine
    13
  • 2.2 Securing engine to assembly stand
    16
  • 2.3 Installing engine
    16
  • 2.4 Specified torques
    18
  • 2.5 Assembly mountings
    19
  • 2.6 Additional information and assembly work for vehicles with air conditioner
    20
  • 3 Removing and installing engine (Passat)
    21
  • 3.1 Removing engine
    22
  • 3.2 Securing engine to assembly stand
    26
  • 3.3 Installing engine
    26
  • 3.4 Specified torques
    27
  • 3.5 Assembly mountings
    28
  • 3.6 Notes on repairs to air conditioning system
    28
  • 4 Removing and installing engine (Eos)
    30
  • 4.1 Removing engine
    31
  • 4.2 Securing engine to assembly stand
    35
  • 4.3 Installing engine
    35
  • 4.4 Assembly mountings
    38
  • Crankshaft group
    40
  • 1 Dismantling and assembling engine
    40
  • 1.1 Assembly overview - parts l and ll
    40
  • 1.2 Assembly overview - part I, belt drive
    42
  • 1.3 Assembly overview - part II, cylinder block
    43
  • 1.4 Removing and installing poly-V belt
    45
  • 1.5 Removing and installing valve timing housing (timing case)
    46
  • 1.6 Removing and installing valve timing housing (Touran)
    50
  • 2 Sealing flange and flywheel or drive plate
    55
  • 2.1 Assembly overview
    56
  • 2.2 Removing and installing engine speed sender G28
    57
  • 2.3 Renewing crankshaft oil seal - belt pulley end
    58
  • 2.4 Poly V-belt pulley securing bolt tightening procedure
    61
  • 2.6 Renewing crankshaft sealing flange - flywheel end ( assembly tool T10134 )
    64
  • 2.7 Renewing crankshaft sealing flange - flywheel end ( assembly tool T10017 )
    72
  • 2.8 Renewing crankshaft sealing flange at flywheel end (Eos)
    80
  • 2.9 Crankshaft dimensions
    88
  • 3 Dismantling and assembling pistons and conrods
    89
  • 3.1 Assembly overview
    89
  • 3.2 Checking piston
    91
  • 3.3 Piston and cylinder dimensions
    92
  • Cylinder head, valve gear
    93
  • 1 Cylinder head
    93
  • 1.1 Assembly overview
    93
  • 1.2 Checking valve timing
    96
  • 1.3 Adjusting valve timing
    97
  • 1.6 Removing and installing camshaft housing
    116
  • 1.7 Removing and installing cylinder head
    121
  • 1.8 Checking compression
    124
  • 2 Repairing valve gear
    127
  • 2.1 Assembly overview
    127
  • 2.2 Checking camshaft axial clearance
    129
  • 2.3 Reworking valve seats
    129
  • 2.4 Checking valve guides
    131
  • 2.5 Renewing valve stem seals
    131
  • Lubrication
    134
  • 1 Removing and installing parts of lubrication system
    134
  • 1.1 Engine oil:
    134
  • 1.2 Assembly overview
    134
  • 1.3 Removing and installing sump
    137
  • 1.4 Removing and installing oil pump
    138
  • 1.5 Checking oil pressure and oil pressure switch
    140
  • Cooling
    143
  • 1 Removing and installing parts of cooling system
    143
  • 1.4 Assembly overview - parts of cooling system, body side, radiator with two fans (Touran)
    148
  • 1.7 Assembly overview - parts of cooling system, engine side
    152
  • 1.8 Coolant hose connection diagram
    155
  • 1.9 Draining and adding coolant
    155
  • 1.10 Removing and installing radiator fan V7 and radiator fan 2 V177
    159
  • 1.11 Removing and installing radiator
    160
  • 1.12 Removing and installing coolant pump
    162
  • 1.13 Checking cooling system for leaks
    163
  • Fuel supply system
    166
  • 1 Safety precautions
    166
  • 1.1 Safety regulations for working on fuel supply
    166
  • 1.2 Releasing pressure in high-pressure area
    166
  • 2 Rules for cleanliness
    168
  • 3 Fuel tank (Golf, Golf Plus)
    169
  • 3.1 Fuel tank - assembly overview (Golf, Golf Plus)
    169
  • 3.2 Emptying fuel tank
    170
  • 3.3 Removing and installing fuel tank
    173
  • 4 Fuel tank (Touran)
    176
  • 4.1 Assembly overview - fuel tank
    176
  • 4.2 Emptying fuel tank
    178
  • 4.3 Removing and installing fuel tank
    180
  • 5 Fuel tank (Passat)
    183
  • 5.1 Assembly overview - fuel tank
    183
  • 5.2 Emptying fuel tank
    184
  • 5.3 Removing and installing fuel tank
    186
  • 6 Fuel tank (Eos)
    190
  • 6.1 Assembly overview - fuel tank
    190
  • 6.2 Emptying fuel tank
    192
  • 6.3 Removing and installing fuel tank
    194
  • 7 Repairing fuel supply system (Golf, Golf Plus, Eos)
    197
  • 7.1 Removing and installing fuel delivery unit
    197
  • 7.2 Removing and installing fuel gauge sender G
    200
  • 7.3 Crash fuel shut-off
    202
  • 7.4 Checking fuel pump
    202
  • 8 Repairing fuel supply (Touran)
    214
  • 8.1 Removing and installing fuel delivery unit
    214
  • 8.2 Removing and installing fuel gauge sender G
    216
  • 8.3 Crash fuel shut-off
    218
  • 8.4 Checking fuel pump
    218
  • 9 Repairing fuel supply (Passat)
    230
  • 9.1 Removing and installing fuel delivery unit
    230
  • 9.2 Removing and installing fuel gauge sender G
    233
  • 9.3 Checking fuel pump
    234
  • 10 Electronic power control; EPC (Golf, Golf Plus, Passat, Eos)
    244
  • 10.1 Assembly overview - accelerator module
    244
  • 10.2 Removing and installing accelerator pedal module
    244
  • 11 Electronic power control; EPC (Touran)
    247
  • 11.1 Assembly overview - accelerator module
    247
  • 11.2 Removing and installing accelerator pedal module
    247
  • 12 Activated charcoal filter system (Golf, Golf Plus, Eos)
    249
  • 12.1 Assembly overview - activated charcoal filter system
    249
  • 12.2 Checking fuel tank breather
    249
  • 13 Activated charcoal filter system (Touran)
    252
  • 13.1 Checking fuel tank breather
    252
  • 14 Activated charcoal filter system (Passat)
    254
  • 14.1 Assembly overview - activated charcoal filter system
    254
  • 14.2 Checking fuel tank breather
    254
  • Mixture preparation - injection
    256
  • 1 Injection system
    256
  • 1.1 General notes on injection
    256
  • 1.2 Technical data
    257
  • 1.3 Assembly overview - air filter
    257
  • 1.4 Removing and installing air filter
    258
  • 1.5 Assembly overview - intake manifold (engine codes BAG, BKG)
    259
  • 1.6 Assembly overview - intake manifold (engine codes BLF, BLN, BLP)
    262
  • 1.7 Assembly overview - fuel rail with injectors
    264
  • 1.8 Cleaning throttle valve module J338
    265
  • 1.9 Removing and installing high-pressure pump (engine codes BAG, BKG)
    265
  • 1.10 Removing and installing high-pressure pump (engine codes BLF, BLN, BLP)
    267
  • 1.11 Removing and installing injectors
    271
  • 2 Checking components
    276
  • 2.1 Checking function of intake manifold flap
    276
  • 2.2 Checking vacuum reservoir in intake manifold for leaks
    276
  • 2.3 Checking intake air preheating
    277
  • 3 Engine control unit J623 (Golf, Eos)
    278
  • 3.1 Removing and installing engine (motor) control unit J623
    278
  • 4 Engine control unit J623 (Golf Plus, Touran)
    282
  • 4.1 Removing and installing engine (motor) control unit J623
    282
  • 5 Engine control unit J623 (Passat)
    286
  • 5.1 Removing and installing engine (motor) control unit J623
    286
  • 5.2 Removing and installing engine control unit J623 with locking plate
    287
  • 5.3 Removing and installing engine control unit J623 with locking clip
    290
  • Exhaust system
    292
  • 1 Parts of exhaust system (Golf, Golf Plus, Touran)
    292
  • 1.2 Assembly overview - catalytic converters and attachments, engine codes BLN, BLP, BLF
    294
  • 1.3 Assembly overview - silencers with mountings
    296
  • 2 Parts of exhaust system (Passat)
    297
  • 2.1 Assembly overview - catalytic converters and attachments
    297
  • 2.2 Assembly overview - silencers with mountings
    298
  • 3 Parts of exhaust system (Eos)
    300
  • 3.1 Assembly overview - catalytic converters and attachments
    300
  • 3.2 Assembly overview - silencers with mountings
    302
  • 3.3 Separating centre and rear silencers
    302
  • 4 Exhaust gas recirculation system
    304
  • 4.1 Assembly overview - exhaust gas recirculation system
    304
  • 4.2 Removing and installing exhaust gas recirculation valve N18
    305
  • Ignition system
    307
  • 1 Repairing ignition system
    307
  • 1.1 General notes on ignition system
    307
  • 1.2 Safety precautions
    307
  • 1.3 Assembly overview - ignition system
    307
  • 1.4 Removing and installing ignition coils with output stage
    308
  • 1.5 Test data, spark plugs
    310
Manufacturer's designation 4-cylinder direct injection engine (1.4 l and 1.6 l engines, 4 V, EA 111, FSI)
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006)
Suitable car types 1K1, 3C, 5M, 1F
Engine code BKG, BLN, BLP, BLF
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-cylinder injection engine

Examplepage for repair manual 6-cylinder injection engine

For Golf (2004 - 2007)

18,72 € Details

Propshaft and rear final drive

Examplepage for repair manual Propshaft and rear final drive

For Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Sharan (2011)

19,87 € Details

Basic equipment, from September 2003

Examplepage for repair manual Basic equipment, from September 2003

For Golf (2004 - 2007)

73,80 € Details

2.0 l/85 kW Motronic, engine code BHY, from June 2005

No image available

For Golf (2004 - 2007)

4,62 € Details

7-speed dual clutch gearbox 0AM

Examplepage for repair manual 7-speed dual clutch gearbox 0AM

For Golf (2004 - 2007)

4,71 € Details

Fault finding, Power transmission

Examplepage for repair manual Fault finding, Power transmission

For Golf (2004 - 2007) / Bora / Bora Variant / Golf / Golf Variant (1998 - 2006) / Polo (2002 - 2005) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Polo (2005 - 2007) / Sharan (1995 - 2010) / EOS (2006)

4,47 € Details

Auxiliary heater

Examplepage for repair manual Auxiliary heater

For Golf (2004 - 2007) / Golf (2009) / Golf Cabriolet (2012)

8,28 € Details

6-speed dual clutch gearbox 02E

Examplepage for repair manual 6-speed dual clutch gearbox 02E

For Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Sharan (2011)

26,62 € Details

6-speed manual gearbox 02Q, four-wheel drive

Examplepage for repair manual 6-speed manual gearbox 02Q, four-wheel drive

For Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008)

25,24 € Details

7-speed dual clutch gearbox 0AM

Examplepage for repair manual 7-speed dual clutch gearbox 0AM

For Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Polo A05 (2010)

30,79 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 1J0881671G4PK Knopf

1J0881671G4PK

Knopf

4,93 €

Details
car part 5J1863082 Abdeckung

5J1863082

Abdeckung

7,39 €

Details
car part 1Y0035411M Tieftoener

1Y0035411M

Tieftoener

49,95 €

Details
car part 047103532 Dichtring

047103532

Dichtring

1,35 €

Details
car part 3B0129617G Ansaugrohr

3B0129617G

Ansaugrohr

37,50 €

Details

Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

Examplepage for repair manual 7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

For Golf VII (2017) / Golf (2017)

10,54 € Details

Kommunikation

Examplepage for repair manual Kommunikation

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

6,46 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts