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  • Examplepage for repair manual 6-speed automatic gearbox 09G
  • Examplepage for repair manual 2 6-speed automatic gearbox 09G
  • Examplepage for repair manual 3 6-speed automatic gearbox 09G

6-speed automatic gearbox 09G

For Golf / Touran / Passat / Passat Variant / Golf Plus / Passat CC

Original Volkswagen repair manual


14,29 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.258 KB

168 Sites

Detailed technical data

Immediately readable

This repair manual contains: Proper handling and installation of torque converter, Connecting »tester«, Electrical and electronic components and their locations, Multifunction switch F125, Selector mechanism up to 02.2009, Removing and installing gearbox, Passat CC 2009 ►, CC 2010 ►, ATF cooler for 1.6 l - 85 kW and 2.0 l - 110 kW engines, Checking ATF level and topping up and Renewing oil seals for flange shafts. Show more
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Repair manual 6-speed automatic gearbox 09G PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General repair notes
    1
  • 1.1 Gearbox
    1
  • 1.2 Torque converter
    1
  • 1.3 ATF
    1
  • 1.4 Automatic gearbox control unit J217 with fuzzy logic
    1
  • 1.5 Control units in vehicle
    1
  • 1.6 Information on “09G gearbox”
    1
  • 1.7 Tools
    2
  • 1.8 Gearbox
    2
  • 1.9 Gaskets, seals and oil
    3
  • 1.10 Nuts and bolts
    3
  • 1.11 Electrical components
    4
  • 1.12 Guided fault finding, vehicle self-diagnosis and test instruments
    4
  • 2 Capacities
    5
  • 2.1 Planetary gearbox and final drive
    5
  • 3 Code - engine allocation
    6
  • 3.1 Gearbox codes
    6
  • 4 Golf 2004 ►
    7
  • 5 Golf Plus 2005 ►
    8
  • 6 Golf 2009 ►
    9
  • 7 Touran 2003 ►
    10
  • 8 Passat 2006 ►
    11
  • 9 Passat CC 2009 ►, CC 2010 ►
    12
  • Torque converter
    13
  • 1 Proper handling and installation of torque converter
    13
  • 1.1 Identification of torque converter
    13
  • 1.2 Draining torque converter
    13
  • 1.3 Removing and installing torque converter oil seal
    14
  • 1.4 Installing torque converter
    15
  • Controls, housing
    16
  • 1 Connecting »tester«
    16
  • 1.1 Connecting vehicle diagnosis, testing and information system VAS 5051
    16
  • 2 Electrical and electronic components and their locations
    18
  • 3 Multifunction switch F125
    23
  • 3.1 Removing multifunction switch F125
    23
  • 3.2 Installing multifunction switch F125
    24
  • 3.3 Adjusting multifunction switch F125
    25
  • 4 Emergency release of selector lever
    27
  • 5 Removing and installing selector lever handle
    28
  • 5.1 Moving pushbutton to installation position in the handle
    30
  • 6 Selector mechanism up to 02.2009
    33
  • 6.1 Overview of selector mechanism up to 02.2009
    33
  • 6.2 Removing and installing selector mechanism with selector lever
    34
  • 6.3 Removing and installing selector lever cable
    34
  • 6.4 Checking selector lever cable
    42
  • 6.5 Adjusting selector lever cable
    43
  • 7 Selector mechanism from 03.2009 onwards
    45
  • 7.1 Overview - selector mechanism
    45
  • 7.2 Removing and installing selector mechanism with selector housing
    46
  • 7.3 Removing and installing selector mechanism without selector housing
    48
  • 8 Checking selector mechanism
    50
  • 8.1 Selector lever in “P” position and ignition switched on
    50
  • 8.2 Selector lever in “N” position and ignition switched on
    50
  • 8.3 Selector lever in position “Tiptronic”
    50
  • 8.4 Ignition and light switched on
    50
  • 8.5 Selector lever position display
    50
  • 9 Removing and installing gearbox, Golf 2004 ►
    51
  • 9.3 Removing gearbox, Golf 2004 with 2.5 l - 110 kW and 125 kW engines
    57
  • 9.4 Installing gearbox, Golf 2004 with 2.5 l - 110 kW and 125 engines
    65
  • 9.5 Torque settings, gearbox to engine
    66
  • 10 Removing and installing gearbox, Golf Plus 2005 ►
    70
  • 10.1 Removing gearbox, Golf Plus 2005
    70
  • 10.2 Installing gearbox, Golf Plus 2005
    76
  • 10.3 Torque settings, gearbox to engine
    77
  • 11 Removing and installing gearbox, Touran 2003 ►
    81
  • 11.1 Removing gearbox, Touran 2003
    81
  • 11.2 Installing gearbox, Touran 2003
    85
  • 11.3 Torque settings, gearbox to engine
    86
  • 12 Removing and installing gearbox, Passat 2003 ►
    89
  • 12.1 Removing gearbox, Passat with 1.6 l - 85 kW and 2.0 l - 110 kW engines
    89
  • 12.2 Installing gearbox, Passat with 1.6 l - 85 kW and 2.0 l - 110 kW engines
    95
  • 12.3 Torque settings, gearbox to engine
    96
  • 12.4 Removing gearbox, Passat with 1.8 l - 118 kW and 2.0 l - 147 kW engines
    97
  • 12.5 Installing gearbox, Passat with 1.8 l - 118 kW and 2.0 l - 147 kW engines
    103
  • 12.6 Torque settings, gearbox to engine
    104
  • 13 Removing and installing gearbox, Passat CC 2009 ►, CC 2010 ►
    106
  • 13.2 Installing gearbox, Passat CC 2009, CC 2010 with 2.0 l 147 kW TFSI engine
    114
  • 13.3 Torque settings, gearbox to engine
    115
  • 14 Removing and installing gearbox, Golf 2009 ►
    117
  • 14.1 Removing gearbox, Golf 2009 with 2.5 l - 125 kW engine
    117
  • 14.2 Installing gearbox, Golf 2009 with 2.5 l - 125 kW engine
    125
  • 14.3 Torque settings, Golf 2009 with 2.5 l - 125 kW engine
    126
  • 15 Transporting gearbox
    128
  • 16 ATF cooler for 1.6 l - 85 kW and 2.0 l - 110 kW engines
    129
  • 16.1 Assembly overview - ATF cooler
    129
  • 17.1 Overview
    130
  • 18 Checking ATF level and topping up
    135
  • 18.1 Checking ATF level
    137
  • 18.2 Topping up ATF
    138
  • 18.3 Draining and filling ATF
    139
  • Gears, control
    141
  • 1 Renewing oil seal for selector shaft
    141
  • 2 Removing and installing ATF pan
    142
  • 2.1 Removing
    142
  • 2.2 Installing
    143
  • 3 Removing and installing ATF strainer
    145
  • 3.1 Removing
    145
  • 3.2 Installing
    145
  • 4 Removing and installing valve body
    146
  • 4.1 Overview - valve chest
    146
  • 4.2 Removing valve body
    148
  • 4.3 Installing valve body
    151
  • 4.4 Specified torques
    155
  • 5 Removing and installing wiring harness for solenoid valves and senders
    156
  • 5.1 Removing
    156
  • 5.2 Installing
    156
  • 6 Removing and installing gearbox input speed sender G182
    157
  • 6.1 Removing
    157
  • 6.2 Installing
    157
  • 7 Removing and installing gearbox output speed sender G195
    158
  • 7.1 Removing
    158
  • 7.2 Installing
    158
  • Final drive - differential
    159
  • 1 Renewing oil seals for flange shafts
    159
  • 1.1 Renewing oil seal for left flange shaft
    159
  • 1.2 Renewing seal for right flange shaft
    160
Manufacturer's designation 6-speed automatic gearbox 09G
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / Passat CC (2009) / Golf (2009)
Suitable car types 1K1, 3C, 5M, 357, 5K1
Transmission designations 09G
Transmission types GJY, HTP, HTS, GKA, HDN, HFX, HFZ, HGA, HHG, HHP, HLP, HMD, HRM, HRN, HTN, HTQ, HTU, HVW, HVX, HXJ, HXK, 09G, FUH, GHE, GJZ, HFU, HFT, HFS, HFR, GXY, GSY, GKC, GKB, GJX, GGZ, FUJ, FXA, HHH, HTR, JTV, JTW, JTY, JUB, JUC, JUD, JUF, JUG, JUH, KGJ, KGK, KBV, HFY, JTX, JYY, JZV, KGM, KGN, KGS, KGT, KGU, KGV, KGR, KGH, KGP, KGL, KGG, KGQ, KJN, KKQ, KLQ, KPG, KPH, KRA, KRB, KRC, LDH, MAM, MAN, MCS, MFZ, MHD, JTZ, JUA, HTK, HTM, JUJ
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