THE CAR REPAIR SHOP
0
Home » Manuals » 6-speed manual gearbox 02S
  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S
  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S

6-speed manual gearbox 02S

For Caddy

Original Volkswagen repair manual


20,72 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

10.628 KB

257 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Assembly mountings, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Caddy 6-speed manual gearbox 02S PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Repair instructions
    4
  • 3.1 General repair instructions
    4
  • 4 Technical data
    9
  • 4.1 Allocation gearbox - engine
    9
  • 4.2 Capacities
    9
  • 4.3 Calculation of gear ratios
    10
  • 5 Overview - power transmission
    11
  • 5.1 Overview - power transmission - front-wheel drive
    11
  • 6 Electrical components
    13
  • 6.1 Overview of fitting locations - electrical components
    13
  • Clutch
    15
  • 1 Clutch mechanism
    15
  • 1.1 Assembly overview - pedal cluster
    15
  • 1.2 Assembly overview - clutch hydraulics
    17
  • 1.3 Assembly overview - clutch release mechanism
    20
  • 1.4 Removing and installing clutch pedal
    22
  • 1.5 Removing and installing over-centre spring
    27
  • 1.6 Removing and installing mounting bracket
    31
  • 1.7 Removing and installing clutch master cylinder
    39
  • 1.8 Removing and installing clutch slave cylinder
    42
  • 1.9 Removing and installing lines for clutch mechanism
    46
  • 1.10 Bleeding clutch mechanism
    48
  • 1.11 Checking clutch master cylinder and clutch slave cylinder
    50
  • 1.12 Removing and installing clutch position sender G476
    50
  • 1.13 Repairing clutch release mechanism
    52
  • 2 Clutch
    54
  • 2.1 Assembly overview - clutch
    54
  • 2.2 Removing and installing clutch
    54
  • Controls, housing
    60
  • 1 Selector mechanism
    60
  • 1.1 Installation position - selector mechanism
    60
  • 1.2 Assembly overview - selector mechanism
    61
  • 1.3 Assembly overview – gear knob and cover
    62
  • 1.4 Assembly overview - Gear lever and selector housing
    63
  • 1.5 Assembly overview – selector cables
    65
  • 1.6 Removing and installing gear knob
    67
  • 1.7 Removing and installing selector mechanism
    69
  • 1.8 Dismantling and assembling selector mechanism
    79
  • 1.9 Removing and installing gear selector cable
    85
  • 1.10 Adjusting selector mechanism
    88
  • 1.11 Checking selector mechanism
    91
  • 1.12 Renewing selector shaft seal
    91
  • 2 Removing and installing gearbox
    94
  • 2.1 Specified torques for gearbox
    94
  • 2.2 Removing gearbox
    94
  • 2.3 Installing gearbox
    104
  • 3 Assembly mountings
    113
  • 3.1 Assembly overview - assembly mountings
    113
  • 4 Transporting gearbox
    117
  • 5 Dismantling and assembling gearbox
    119
  • 5.1 Schematic overview - gearbox
    119
  • 5.2 Assembly overview - gearbox
    120
  • 5.3 Assembly overview - cover for gearbox housing and 5th/6th gear
    121
  • 5.4 Assembly overview - gearbox housing and selector mechanism
    124
  • 5.5 Assembly overview - selector unit
    126
  • 5.6 Assembly overview - input shaft, output shafts, differential, selector rods
    126
  • 5.7 Assembly overview - selector forks
    128
  • 5.8 Repairing selector unit
    131
  • 5.9 Repairing selector forks
    133
  • 5.10 Removing cover for gearbox housing and 5th and 6th gears
    138
  • 5.11 Dismantling and assembling gearbox
    145
  • 5.12 Installing cover for gearbox housing and 5th and 6th gears
    163
  • 6 Gearbox housing, clutch housing
    171
  • 6.1 Assembly overview - gearbox housing and clutch housing
    171
  • 6.2 Assembly overview - gearbox housing cover
    173
  • 6.3 Repairing gearbox housing
    174
  • 6.4 Repairing clutch housing
    176
  • 6.5 Repairing gearbox housing cover
    177
  • 7 Securing to engine and gearbox support
    181
  • 8 Gear oil
    183
  • 8.1 Checking gear oil level
    183
  • 8.2 Draining and filling gear oil
    183
  • Gears, shafts
    187
  • 1 Input shaft
    187
  • 1.1 Assembly overview - input shaft
    187
  • 1.2 Dismantling and assembling input shaft
    189
  • 1.3 Adjusting input shaft
    196
  • 1.4 Renewing input shaft seal
    200
  • 2 Output shaft
    203
  • 2.1 Assembly overview - output shaft
    203
  • 2.2 Dismantling and assembling output shaft
    206
  • 2.3 Adjusting output shaft
    220
  • 3 Reverse shaft
    225
  • 3.1 Assembly overview - reverse shaft
    225
  • 3.2 Dismantling and assembling reverse shaft
    227
  • Final drive - differential
    231
  • 1 Oil seals
    231
  • 1.1 Overview of fitting locations - seals
    231
  • 1.2 Renewing left seal
    231
  • 1.3 Renewing right seal
    234
  • 2 Differential
    239
  • 2.1 Assembly overview - differential
    239
  • 2.2 Dismantling and assembling differential
    241
  • 2.3 Adjusting differential
    249
  • 3 Adjustment overview
    253
Manufacturer's designation 6-speed manual gearbox 02S
Manufacturer Volkswagen
Suitable for Caddy (2016)
Suitable car types SA
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

6-speed dual clutch gearbox 02E

Examplepage for repair manual 6-speed dual clutch gearbox 02E

For Caddy (2016)

19,30 € Details

4-cylinder injection engine (1.6 l engine, 4 valves, MPI)

Examplepage for repair manual 4-cylinder injection engine (1.6 l engine, 4 valves, MPI)

For Caddy (2016)

19,73 € Details

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Caddy (2016)

25,77 € Details

Heating, air conditioner

Examplepage for repair manual Heating, air conditioner

For Caddy (2016)

12,69 € Details

Propshaft and rear final drive

Examplepage for repair manual Propshaft and rear final drive

For Caddy (2016)

6,70 € Details

- Fitting locations: Relays

Examplepage for repair manual - Fitting locations: Relays

For Caddy (2016)

4,47 € Details

Communication

Examplepage for repair manual Communication

For Caddy (2016)

9,91 € Details

-Fitting locations: special vehicles

Examplepage for repair manual -Fitting locations: special vehicles

For Caddy (2016)

4,58 € Details

3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)

Examplepage for repair manual 3-cylinder direct-injection engine (1.0 l engine, 4V, EA 211)

For Caddy (2016)

25,05 € Details

4-cylinder injection engine (1.4 l engine, natural gas)

Examplepage for repair manual 4-cylinder injection engine (1.4 l engine, natural gas)

For Caddy (2016)

28,53 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 6Q6807433B41 Spoiler

6Q6807433B41

Spoiler

110,44 €

Details
car part 8E0201679A Halter

8E0201679A

Halter

7,87 €

Details
car part LHA004000A2 Zus.Loes.

LHA004000A2

Zus.Loes.

54,12 €

Details
car part 06B133783BH Schlauch

06B133783BH

Schlauch

12,73 €

Details
car part 1J0201429A Verkleid.

1J0201429A

Verkleid.

27,92 €

Details

Eigendiagnose für Automatisches Getriebe 09A - 5 Gang

Examplepage for repair manual Eigendiagnose für Automatisches Getriebe 09A - 5 Gang

For Bora / Bora Variant / Golf / Golf Variant (1998 - 2006)

6,00 € Details

7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

Examplepage for repair manual 7 Gang-Doppelkupplungsgetriebe 0GC Volkswagen R GmbH

For Golf VII (2017) / Golf (2017)

10,54 € Details

Fahrwerk, Achsen, Lenkung

Examplepage for repair manual Fahrwerk, Achsen, Lenkung

For Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)

15,68 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts