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  • Examplepage for repair manual 6-speed manual gearbox 02Q and 0BB
  • Examplepage for repair manual 2 6-speed manual gearbox 02Q and 0BB
  • Examplepage for repair manual 3 6-speed manual gearbox 02Q and 0BB

6-speed manual gearbox 02Q and 0BB

For Caddy / Caddy KA / Caddy Maxi

Original Volkswagen repair manual


24,85 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.509 KB

317 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch mechanism, Removing and installing gearbox, Bevel box, Gearbox housing, clutch housing, Output shaft, Differential and Adjustment overview. Show more
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Repair manual Caddy / Caddy KA / Caddy Maxi 6-speed manual gearbox 02Q and 0BB PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Gearbox identification
    1
  • 2 Technical data
    3
  • 2.1 Allocation gearbox - engine
    3
  • 2.2 Capacities
    5
  • 2.3 Calculation of gear ratios
    5
  • 3 Overview - power transmission
    6
  • 3.1 Overview - power transmission - front-wheel drive
    6
  • 3.2 Overview - power transmission - all-wheel drive
    8
  • 4 Safety information
    10
  • 4.2 Safety measures when working on vehicles with a start/stop system
    11
  • 4.3 All-wheel drive - notes on performance test
    11
  • 5 Repair notes
    12
  • 5.1 Contact corrosion
    12
  • 5.2 General repair instructions
    12
  • Clutch
    16
  • 1 Clutch mechanism
    16
  • 1.1 Assembly overview - clutch release mechanism
    16
  • 1.2 Assembly overview - pedal cluster
    18
  • 1.3 Assembly overview - clutch hydraulics
    20
  • 1.4 Checking clutch master cylinder and clutch slave cylinder
    22
  • 1.5 Removing and installing mounting bracket
    22
  • 1.6 Removing and installing clutch pedal
    27
  • 1.7 Removing and installing over-centre spring
    31
  • 1.8 Removing and installing clutch position sender G476
    34
  • 1.9 Removing and installing clutch master cylinder
    36
  • 1.10 Removing and installing line for clutch mechanism
    38
  • 1.11 Bleeding clutch mechanism
    41
  • 1.12 Removing and installing clutch slave cylinder together with release bearing
    42
  • 2 Clutch
    44
  • 2.1 Determining make of clutch
    44
  • 2.2 Assembly overview - clutch
    45
  • 2.3 Removing and installing Sachs clutch
    48
  • Controls, housing
    56
  • 1 Selector mechanism
    56
  • 1.1 Installation position - selector mechanism
    56
  • 1.2 Assembly overview – gear knob and cover
    58
  • 1.3 Assembly overview - Gear lever and selector housing
    59
  • 1.4 Assembly overview – selector cables
    61
  • 1.5 Removing and installing relay lever
    62
  • 1.6 Removing and installing gear knob
    65
  • 1.7 Removing and installing selector mechanism
    66
  • 1.8 Dismantling and assembling selector mechanism
    70
  • 1.9 Removing and installing selector unit
    76
  • 1.10 Removing and installing selector cables
    78
  • 1.11 Adjusting selector mechanism
    80
  • 1.12 Checking selector mechanism
    82
  • 1.13 Renewing selector shaft seal
    82
  • 2 Removing and installing gearbox
    85
  • 2.1 Removing gearbox
    85
  • 2.2 Installing gearbox
    100
  • 2.3 Specified torques – gearbox
    110
  • 3 Transporting gearbox
    112
  • 4 Bevel box
    113
  • 4.1 Removing bevel box
    113
  • 4.2 Installing bevel box
    118
  • 5 Gear oil
    122
  • 5.1 Checking gear oil level
    122
  • 5.2 Draining and filling gear oil
    123
  • 6 Securing to engine and gearbox support
    127
  • 6.1 Installing manual gearbox to engine and gearbox support
    127
  • 6.2 Installing bevel box to engine and gearbox support
    127
  • 7 Dismantling and assembling gearbox
    129
  • 7.1 Schematic overview - gearbox
    129
  • 7.2 Assembly overview - gearbox housing and selector mechanism
    132
  • 7.3 Assembly overview - input shaft, output shafts, differential and selector rods
    134
  • 7.4 Assembly overview - selector unit
    138
  • 7.5 Assembly overview - selector forks
    140
  • 7.6 Assembly order, gearbox »without« circlip A for input shaft cover made from sheet metal
    141
  • 8 Gearbox housing, clutch housing
    173
  • 8.1 Assembly overview - gearbox housing
    173
  • 8.2 Assembly overview - clutch housing
    175
  • 8.3 Repairing gearbox housing
    179
  • 8.4 Repairing clutch housing
    188
  • Gears, shafts
    191
  • 1 Input shaft
    191
  • 1.1 Assembly overview - input shaft
    191
  • 1.2 Dismantling and assembling input shaft
    193
  • 1.3 Modification in area of deep groove ball bearing
    198
  • 1.4 Renewing input shaft seal
    199
  • 2 Output shaft
    201
  • 2.1 Assembly overview - output shaft
    201
  • 2.2 Dismantling and assembling output shaft
    206
  • 2.3 Adjusting output shaft
    240
  • Final drive - differential
    251
  • 1 Oil seals
    251
  • 1.1 Overview of fitting locations - seals
    251
  • 1.2 Renewing left seal
    252
  • 1.3 Renewing right oil seal
    254
  • 2 Differential
    262
  • 2.1 Assembly overview - differential
    262
  • 2.2 Dismantling and assembling differential
    267
  • 2.3 Adjusting differential
    280
  • 3 Adjustment overview
    285
  • 4 Bevel box
    286
  • 4.1 Assembly overview - bevel box
    286
  • 4.2 Renewing bevel box seals
    288
  • 4.3 Renewing output flange and redetermining thickness of shim
    300
  • 4.4 Removing and installing right flange shaft
    300
  • 5 Gear oil
    306
  • 5.1 Checking gear oil level
    306
  • 5.2 Draining and filling gear oil
    307
Manufacturer's designation 6-speed manual gearbox 02Q and 0BB
Manufacturer Volkswagen
Suitable for Caddy (2004 - 2010) / Caddy KA / Caddy Maxi (2011)
Suitable car types 2K, 2C
Transmission designations 02Q, 0BB
Transmission types HVS, GVT, HDU, HDV, GXC, GRF, GNE, KDM, KDN, KDQ, KDS, KDU, KNR, KNS, KNU, KNY, KPA, KNX, KDR, KXW, KXX, KXZ, KZS, KZW, LHD, FUR, JLU, JMA, KRM, KXD, LNP, LNZ, LPA, KZU, LWN, MHA, NEH, LMN, MAX, MAY, MDL, NFL, NFN, NFP, NFU, NGB, NGC, NGD, HJH, JLW, JLZ, JLT, JQN, JRC, JRD, JRF, JRK, JBS, LHB, LRR, LMT, LQU, LXM, LZV, MJS, NFZ
Category Reparaturanleitung

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