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General body repairs, exterior

For Scirocco

Original Volkswagen repair manual


21,07 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

17.090 KB

262 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Plenum chamber bulkhead, Noise insulation, Underbody cladding, Tunnel cross-piece, Bonnet (hood), Rear lid, Door components, Panorama tilting sunroof, Front bumper cover, Flush bonded windows, Exterior mirror, Mouldings and trims and Special attachments »R« and »R Line«. Show more
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Repair manual Scirocco General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Tools
    1
  • 1.2 Assembly overview - lock carrier
    2
  • 1.3 Service position
    3
  • 1.4 Removing and installing lock carrier with attachments
    5
  • 1.5 Removing and installing support
    7
  • 2 Wings
    10
  • 2.1 Tools
    10
  • 2.2 Assembly overview - front wing
    10
  • 2.3 Removing and installing wing
    11
  • 2.4 Foam elements and end/sealing pieces for wing
    14
  • 2.5 Removing and installing wing bracket
    14
  • 3 Plenum chamber bulkhead
    16
  • 4 Plenum chamber cover
    17
  • 4.1 Assembly overview - plenum chamber cover
    17
  • 4.2 Removing plenum chamber cover
    18
  • 4.3 Installing plenum chamber cover
    19
  • 5 Noise insulation
    20
  • 5.1 Tools
    20
  • 5.2 Assembly overview - noise insulation
    20
  • 6 Underbody cladding
    21
  • 6.1 Tools
    21
  • 6.2 Assembly overview - underbody cladding
    21
  • 7 Bulkhead
    23
  • 7.1 Tools
    23
  • 7.2 Materials
    24
  • 7.3 Assembly overview - bulkhead
    24
  • 8 Tunnel cross-piece
    25
  • 8.1 Tools
    25
  • 8.2 Assembly overview - tunnel cross-piece
    25
  • Bonnet, rear lid
    27
  • 1 Bonnet (hood)
    27
  • 1.1 Tools
    27
  • 1.2 Assembly overview - bonnet
    27
  • 1.3 Removing and installing bonnet
    29
  • 1.4 Removing and installing bonnet hinge
    30
  • 1.5 Removing and installing insulation
    33
  • 1.6 Assembly overview - bonnet lock and release components
    35
  • 1.7 Removing and installing lid lock - LHD vehicle
    36
  • 1.8 Removing and installing lid lock - RHD vehicle
    38
  • 1.9 Detaching Bowden cable
    40
  • 1.10 Adjusting bonnet
    41
  • 1.11 Removing and installing striker pin
    43
  • 1.12 Removing and installing release lever
    43
  • 2 Rear lid
    46
  • 2.1 Tools
    46
  • 2.2 Assembly overview - rear lid
    46
  • 2.3 Removing and installing rear lid
    47
  • 2.4 Assembly overview - gas strut
    50
  • 2.5 Removing gas strut
    50
  • 2.6 Releasing gas from gas strut
    52
  • 2.7 Assembly overview - rear lid hinge
    52
  • 2.8 Removing and installing rear lid hinge
    54
  • 2.9 Removing and installing striker pin
    56
  • 2.10 Removing and installing stop buffer
    57
  • 2.11 Adjusting rear lid
    58
  • 2.12 Removing and installing bonnet lock
    61
  • 2.13 Rear lid seal
    63
  • 2.14 Removing and installing rear lid seal
    64
  • 3 Tank flap unit
    66
  • 3.1 Tools
    66
  • 3.2 Assembly overview - tank flap unit and actuator
    66
  • 3.3 Removing and installing tank flap unit
    68
  • 3.4 Removing and installing actuator
    70
  • Front doors, door components, central locking
    71
  • 1 Rear door
    71
  • 1.1 Tools
    71
  • 1.2 Assembly overview - front door
    72
  • 1.3 Assembly overview - door hinges
    74
  • 1.4 Removing and installing door
    75
  • 1.5 Adjusting door
    77
  • 2 Door components
    79
  • 2.1 Tools
    79
  • 2.2 Removing and installing subframe
    80
  • 2.3 Removing and installing door arrester
    82
  • 2.4 Assembly overview - door handle and door lock
    83
  • 2.5 Removing and installing lock cylinder housing cover cap
    84
  • 2.6 Removing and installing lock cylinder housing
    85
  • 2.7 Removing and installing cover cap on front passenger side
    88
  • 2.8 Removing and installing door handle
    90
  • 2.9 Removing and installing door lock
    92
  • 2.10 Removing and installing door handle bracket
    94
  • 2.11 Window slot inner and outer seals
    96
  • 2.12 Removing and installing inner window slot seal
    97
  • 2.13 Inner door seal
    98
  • 2.14 Removing and installing inner door seal
    98
  • 2.15 Removing and installing outer door seal
    101
  • 2.16 Assembly overview - insulation
    103
  • 3 Central locking
    104
  • 3.1 Fitting location overview - central locking components
    104
  • 3.2 Adapting remote control keys to remote control
    105
  • 3.3 Adapting remote control keys to immobilizer
    105
  • 3.4 Removing and installing battery for folding key with remote control
    106
  • Sunroof
    108
  • 1 Panorama tilting sunroof
    108
  • 1.1 Tools
    108
  • 1.2 Function
    108
  • 1.3 Assembly overview - panorama tilting sunroof
    109
  • 1.4 Removing glass panel for panorama tilting sunroof
    111
  • 1.5 Installing glass panel
    112
  • 1.6 Adjusting glass panel (height adjustment)
    113
  • 1.7 Removing and installing slotted plate guide
    114
  • 1.8 Removing and installing cable
    115
  • 1.9 Removing and installing swivel mounting
    116
  • 1.10 Removing and installing drive for panorama tilting sunroof glass panel
    117
  • 1.11 Adjusting drive for panorama tilting sunroof glass panel ("0" position)
    118
  • 1.12 Removing and installing panorama tilting sunroof switch
    118
  • 1.13 Operating without current
    118
  • 1.14 Removing and installing carrier unit
    119
  • 1.15 Preparing body flange for bonding
    124
  • 1.16 Fitting instructions
    124
  • 1.17 Minimum curing period
    125
  • 1.18 Touching up paint damage
    125
  • 1.19 Cleaning in the event of dirt caused by adhesive sealant
    125
  • 1.20 Assembly overview - sunroof sun blind
    125
  • 1.21 Removing and installing sun blind
    127
  • 1.22 Assembly overview - seals
    129
  • 1.23 Tools
    129
  • 1.24 Materials
    130
  • 1.25 Removing and installing seals and retaining strips on glass panel
    130
  • 1.26 Removing and installing seals on frame
    130
  • Bumpers
    132
  • 1 Front bumper cover
    132
  • 1.1 Tools
    132
  • 1.2 Front bumper cover
    132
  • 1.3 Front bumper cover - »R«
    138
  • 1.4 Assembly overview - front bumper carrier
    143
  • 1.5 Repairing front bumper cover
    143
  • 1.6 Installing holder for parking aid sender
    143
  • 2 Rear bumper cover
    149
  • 2.1 Tools
    149
  • 2.2 Rear bumper cover
    149
  • 2.3 Rear bumper cover - »R«
    153
  • 2.4 Rear bumper cover substructure parts
    157
  • 2.5 Assembly overview - rear bumper carrier
    158
  • 2.6 Repairing bumper cover
    159
  • 2.7 Installing holder for parking aid sender
    159
  • 2.8 Installing retainer for parking aid sender
    165
  • Glazing
    168
  • 1 Flush bonded windows
    168
  • 1.1 Tools
    168
  • 1.2 Materials
    169
  • 1.3 Assembly overview - windscreen
    170
  • 1.4 Removing windscreen
    171
  • 1.5 Installing windscreen
    172
  • 1.6 Assembly overview - rear window
    172
  • 1.7 Removing undamaged rear window
    173
  • 1.8 Removing broken rear window
    174
  • 1.9 Installing rear window
    175
  • 1.10 Assembly overview - side window
    175
  • 1.11 Removing undamaged side window
    176
  • 1.12 Removing broken side window
    177
  • 1.13 Installing side window
    177
  • 1.14 Preparing old undamaged window for glazing
    178
  • 1.15 Preparing new window without precoating for glazing
    179
  • 1.16 Preparing body flange for glazing
    180
  • 1.17 Fitting instructions
    181
  • 1.18 Minimum curing period
    181
  • 1.19 Touching up paint damage
    182
  • 1.20 Cleaning in the event of dirt caused by adhesive sealant
    182
  • 2 Front door windows
    183
  • 2.1 Tools
    183
  • 2.2 Assembly overview
    184
  • 2.3 Removing and installing door window
    184
  • 2.4 Adjusting door window
    187
  • 2.5 Removing and installing window regulator motor
    192
  • 2.6 Removing and installing window regulator
    194
  • 2.7 Removing and installing window channel
    196
  • Exterior equipment
    198
  • 1 Wheel housing liner
    198
  • 1.1 Tools
    198
  • 1.2 Assembly overview - front wheel housing liner
    198
  • 1.3 Removing and installing front wheel housing liner
    199
  • 1.4 Assembly overview - rear wheel housing liner
    201
  • 1.5 Removing and installing rear wheel housing liner
    201
  • 2 Exterior mirror
    204
  • 2.1 Tools
    204
  • 2.2 Assembly overview - exterior mirror
    204
  • 2.3 Removing and installing mirror glass
    205
  • 2.4 Removing and installing mirror housing
    207
  • 2.5 Removing and installing trim
    208
  • 2.6 Removing and installing side turn signal and entry light in exterior mirror
    209
  • 2.7 Removing and installing exterior mirror
    211
  • 3 Radiator grille
    213
  • 3.1 Tools
    213
  • 3.2 Removing and installing radiator grille
    213
  • 4 Roof spoiler
    216
  • 4.1 Tools
    216
  • 4.2 Assembly overview - roof spoiler
    216
  • 4.3 Removing roof spoiler
    218
  • 4.4 Installing roof spoiler
    219
  • 4.5 Removing side trim
    221
  • 4.6 Installing side trim
    222
  • 5 Mouldings and trims
    224
  • 5.1 Tools
    224
  • 5.2 Protective side mouldings on door and side panel
    225
  • 5.3 Cover strip
    229
  • 5.4 Wheel arch trim »R« and »R Line«
    230
  • 6 Special attachments »R« and »R Line«
    232
  • 6.1 Safety requirements
    232
  • 6.2 Tools
    232
  • 6.3 Materials
    233
  • 6.4 Assembly overview
    234
  • 6.5 Side member extension »R« and »R Line«
    235
  • 6.6 Installation instructions for side member extension
    239
  • 6.7 Preparing new add-on part for bonding
    240
  • 6.8 Preparing body component for bonding
    240
  • 6.9 Fitting instructions
    241
  • 6.10 Minimum curing period
    241
  • 6.11 Touching up paint damage
    242
  • 6.12 Cleaning in the event of dirt caused by adhesive sealant
    242
  • 6.13 Cleaning guidelines
    242
  • 7 Lettering
    243
  • 7.1 Tools
    243
  • 7.2 Fitting instructions
    243
  • 7.3 Removing and installing company emblem on rear lid
    243
  • 7.4 Removing and installing company emblem on bonnet
    245
  • 7.5 »R« lettering on radiator grille
    246
  • 7.6 Rear lettering - dimensions
    247
  • 7.7 Lettering on wing
    249
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Scirocco (2008)
Suitable car types 137
Category Reparaturanleitung

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