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  • Examplepage for repair manual 6-speed dual clutch gearbox 02E, Volkswagen R GmbH
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  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E, Volkswagen R GmbH
  • Examplepage for repair manual 6-speed dual clutch gearbox 02E, Volkswagen R GmbH
  • Examplepage for repair manual 2 6-speed dual clutch gearbox 02E, Volkswagen R GmbH
  • Examplepage for repair manual 3 6-speed dual clutch gearbox 02E, Volkswagen R GmbH

6-speed dual clutch gearbox 02E, Volkswagen R GmbH

For Golf / Passat Variant / Passat / Scirocco / Golf Cabriolet

Original Volkswagen repair manual


15,31 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.366 KB

182 Sites

Detailed technical data

Immediately readable

This repair manual contains: Notes on clutch, Removing and installing gear oil cooler, Emergency release of selector lever, Selector mechanism up to 02.2009, Torque settings and note on engine mountings, Currently, no repairs can be made to gears and shafts, Overview - seals and Renewing seals for flange shaft or stub shaft. Show more
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Repair manual 6-speed dual clutch gearbox 02E, Volkswagen R GmbH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 General repair instructions
    1
  • 1.1 Tools
    2
  • 1.2 Gearbox
    2
  • 1.3 Overview - dual clutch gearbox
    2
  • 1.4 Seals
    3
  • 1.5 Dual clutch gearbox oil
    3
  • 1.6 Nuts and bolts
    5
  • 1.7 Electrical components
    6
  • 2 Fault finding
    7
  • 2.1 General notes on fault finding
    7
  • 2.2 Useful information about the “behaviour of the control unit in the event of a gearbox fault”
    8
  • 2.3 Special notes on fault finding
    9
  • 3 Identification of gearbox
    11
  • 3.1 Reading gearbox code letters
    11
  • 4 Code - engine allocation
    14
  • 4.1 Golf “GTI Edition 30” and “Golf GTI Pirelli”
    14
  • 4.2 Golf “R”
    14
  • 4.3 Golf “R32” NAR
    15
  • 4.4 Passat “R36” and Passat estate “R36”
    15
  • 4.5 Scirocco “R”
    15
  • 5 Capacity
    17
  • Clutch
    18
  • 1 Notes on clutch
    18
  • 2 Removing and installing clutch
    19
  • 2.1 Removing clutch cover (end cover)
    19
  • 2.2 Installing clutch cover (end cover)
    20
  • 2.3 Remove clutch
    22
  • 2.4 Preparing installation of multi-clutch
    23
  • 2.5 Installing and adjusting clutch
    25
  • Controls, housing
    30
  • 1.1 Electrical and electronic components and their locations
    30
  • 1.2 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
    31
  • 1.3 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox removed)
    38
  • 2 Removing and installing gear oil cooler
    47
  • 2.1 Removing
    47
  • 2.2 Installing
    48
  • 3 Removing and installing oil pump
    50
  • 3.1 Removing oil pump
    50
  • 3.2 Installing oil pump
    52
  • 4 Renewing seal on gearbox selector lever
    53
  • 5 Emergency release of selector lever
    55
  • 6 Removing and installing knob
    56
  • 7 Selector mechanism up to 02.2009
    58
  • 7.1 Overview of selector mechanism up to 02.2009
    58
  • 7.2 Removing and installing gear selector cable
    59
  • 7.3 Checking selector lever cable
    66
  • 7.4 Adjusting selector lever cable
    66
  • 7.5 Checking selector mechanism
    67
  • 8 Selector mechanism from 03.2009 onwards
    69
  • 8.1 Overview of selector mechanism in vehicles from 03.2009 onwards
    69
  • 8.2 Removing and installing selector lever and selector mechanism with selector lever cable
    70
  • 9 Removing and installing gearbox
    72
  • 9.1 General notes on removing and installing gearbox
    72
  • 9.2 Removing gearbox, Golf 2004 ►, with 2.0 l engine (front-wheel drive)
    74
  • 9.3 Removing gearbox, Golf 2009 ►, with 2.0 l engine (four-wheel drive)
    77
  • 9.4 Removing gearbox, Golf 2004 ►, with 3.2 l V6 engine (four-wheel drive)
    85
  • 9.5 Removing gearbox, Passat 2006 ►, with 3.6 l V6 engine (four-wheel drive)
    97
  • 9.6 Removing gearbox, Passat 2011 ► with 3.6 l V6 engine (four-wheel drive)
    106
  • 9.7 Removing gearbox, Scirocco 2009 ►, with 2.0 l engine (front-wheel drive)
    113
  • 9.8 Transporting gearbox and securing to assembly stand
    119
  • 9.9 Installing gearbox
    121
  • 10 Torque settings and note on engine mountings
    124
  • 10.1 Torque settings, assembly mountings and gearbox to engine (2.0 l engine)
    124
  • 12 Removing and installing gearbox, Golf 2009 ► with 2.0 l engine
    133
  • 13 Removing and installing bevel box , Passat 2011 ► with 3.6 l V6 engine
    136
  • 14 Oil and oil filter
    140
  • 14.1 Oil filter: renewing
    140
  • 14.2 Checking oil level and topping up
    141
  • 14.3 Draining and filling oil
    144
  • Gears, shafts
    148
  • 1 Currently, no repairs can be made to gears and shafts
    148
  • Final drive - differential
    149
  • 1 Overview - seals
    149
  • 2 Renewing seals for flange shaft or stub shaft
    150
  • 2.1 Renewing oil seal for left flange shaft - front and all-wheel drive
    150
  • 2.2 Renewing seals for right flange shaft or stub shaft - front-wheel drive
    152
  • 2.3 Renewing oil seal for right flange shaft - all-wheel drive
    154
  • 2.4 Dismantling and assembling flange shaft
    156
  • 2.5 Checking and topping up gear oil in bevel box
    158
  • 2.6 Checking oil level in front bevel box - all-wheel drive
    161
  • 3 Renewing oil seal for propshaft drive flange at bevel box
    162
  • 4 Assembly overview - Flange shafts and seals on bevel box
    168
  • 4.1 Renewing seal on gearbox between bevel box and gearbox
    169
  • 4.2 Removing and installing right flange shaft
    170
  • 4.3 Renewing seal for right flange shaft on outside of bevel box
    172
  • 4.4 Renewing needle bearing (polygon bearing) for right flange shaft
    173
  • 4.5 Renewing seal on bevel box between gearbox and bevel box
    175
  • 5 Checking function of Haldex coupling
    177
  • 6 Propshaft and rear final drive
    178
Manufacturer's designation 6-speed dual clutch gearbox 02E, Volkswagen R GmbH
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Passat Variant (2006 - 2007) / Passat (2005 - 2008) / Scirocco (2008) / Golf (2009) / Golf Cabriolet (2012)
Suitable car types 1K1, 3C2, 137, 5K1, 517
Transmission designations 02E
Transmission types GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
Engine code CDLA, BWS, BYD, CDLC, CDLF
Category Reparaturanleitung

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