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  • Examplepage for repair manual Brake systems
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  • Examplepage for repair manual Brake systems
  • Examplepage for repair manual 2 Brake systems
  • Examplepage for repair manual 3 Brake systems

Brake systems

For Scirocco

Original Volkswagen repair manual


11,75 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

8.107 KB

133 Sites

Detailed technical data

Immediately readable

This repair manual contains: General notes on anti-lock brake system, Connecting VAS 5051 and selecting functions, Electrical/electronic components and locations, Fault display via warning lamps, ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle), Removing and installing parts of ABS system on front and rear axle, Handbrake, Repairing rear brake calipers and Pressurised leak test. Show more
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Repair manual Scirocco Brake systems PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Brake allocation via PR No
    1
  • 1.1 Front brakes
    1
  • 1.2 Rear brakes
    1
  • 2 Technical data for brakes
    3
  • 2.1 Brake master cylinder and brake booster
    3
  • 2.2 Front brakes
    3
  • 2.3 Rear brakes (disc brakes)
    4
  • 3 Brake test
    5
  • 3.1 General
    5
  • 3.2 Test for vehicles with front-wheel drive
    5
  • Anti-lock brake system
    6
  • 1 General notes on anti-lock brake system
    6
  • 2 Notes for repair work on anti-lock brake system
    7
  • 3 Connecting VAS 5051 and selecting functions
    8
  • 4 Electrical/electronic components and locations
    10
  • 4.1 ABS Mark 60 EC (ABS/EDL/TCS/ESP)
    10
  • 5 Fault display via warning lamps
    13
  • 6 ABS Mark 60 EC (ABS/EDL/TCS/ESP) (left-hand drive vehicle)
    15
  • 6.1 Assembly overview
    15
  • 7 ABS Mark 60 EC (ABS/EDL/TCS/ESP) (RHD vehicle)
    22
  • 7.1 Assembly overview
    22
  • 7.2 Connecting brake lines from tandem brake master cylinder to hydraulic unit
    23
  • 7.3 Removing control unit and hydraulic unit
    24
  • 7.4 Unscrewing control unit from hydraulic unit
    27
  • 7.5 Installing new control unit to hydraulic unit
    27
  • 7.6 Installing control unit and hydraulic unit
    28
  • 8 Removing and installing parts of ABS system on front and rear axle
    30
  • 8.1 Removing and installing parts of ABS system on front axle
    30
  • 9 Removing and installing parts of ESP system
    33
  • 9.1 Removing and installing steering angle sender G85
    33
  • Brakes - mechanism
    34
  • 1 Repairing front brakes
    34
  • 1.1 Assembly overview - front brakes FN3
    34
  • 1.2 Removing and installing brake pads/linings
    37
  • 1.3 Removing and installing brake caliper
    39
  • 1.4 Assembly overview - front brakes FNR-G
    41
  • 1.5 Removing and installing brake pads/linings
    43
  • 1.6 Removing and installing brake caliper
    46
  • 2 Repairing rear brakes
    53
  • 2.1 Assembly overview - rear brakes C 38
    53
  • 2.2 Removing and installing brake pads/linings
    54
  • 2.3 Removing and installing brake caliper
    56
  • 2.4 Assembly overview - rear brakes CII 41
    58
  • 2.5 Removing and installing brake pads/linings
    60
  • 2.6 Removing and installing brake caliper
    62
  • 3 Handbrake
    66
  • 3.1 Assembly overview - handbrake lever
    66
  • 3.2 Removing and installing handbrake cable
    66
  • 3.3 Adjusting handbrake
    68
  • 4 Brake pedal (left-hand drive vehicle)
    70
  • 4.1 Assembly overview
    70
  • 4.2 Separating brake pedal from brake booster
    70
  • 5 Brake pedal (right-hand drive vehicle)
    72
  • 5.1 Assembly overview
    72
  • 5.2 Separating brake pedal from, and clipping to, brake booster
    72
  • 5.3 Removing and installing brake pedal
    74
  • 5.4 Removing and installing mounting bracket
    77
  • Brakes - hydraulics
    80
  • 1 Repairing front brake calipers
    80
  • 1.1 Assembly overview - brake caliper FN 3
    80
  • 1.2 Removing and installing piston for brake caliper FN 3
    80
  • 1.3 Assembly overview - brake caliper FNR-G
    83
  • 1.4 Removing and installing piston for FNR-G brake caliper
    84
  • 2 Repairing rear brake calipers
    88
  • 2.1 Assembly overview - brake caliper C 38
    88
  • 2.2 Assembly overview - brake caliper CII 41
    89
  • 2.3 Removing and installing piston for brake caliper C 38 and CII 41
    90
  • 2.4 Pre-bleeding brake caliper
    92
  • 3 Pressurised leak test
    93
  • 3.1 Test prerequisites:
    93
  • 4 Bleeding brake system
    94
  • 4.1 Bleeding brake system with the brake filling and bleeding equipment VAS 5234
    94
  • 4.2 Changing brake fluid
    96
  • 5 Brake booster and brake master cylinder
    97
  • 5.2 Assembly overview: brake booster/brake master cylinder (right-hand drive vehicle)
    98
  • 5.3 Vacuum pump for brake booster (vehicles with diesel engine)
    100
  • 5.4 Vacuum pump for brake booster (vehicles with petrol engine)
    100
  • 5.5 Checking brake booster vacuum system
    101
  • 5.6 Checking non-return valve
    105
  • 5.7 Removing and installing vacuum sender G608
    105
  • 5.8 Removing and installing brake light switch F
    105
  • 6 Removing and installing brake master cylinder
    109
  • 6.1 Removing and installing brake master cylinder, LHD
    109
  • 6.2 Removing and installing brake master cylinder, RHD
    110
  • 7 Removing and installing brake booster
    116
  • 7.1 Removing and installing brake booster, LHD
    116
  • 7.2 Removing and installing brake booster, right-hand drive vehicle
    118
  • 8 Repairing brake lines
    125
  • 8.1 Assembly overview - flanging tool
    127
  • 8.2 Work instructions
    127
Manufacturer's designation Brake systems
Manufacturer Volkswagen
Suitable for Scirocco (2008)
Suitable car types 137
Category Reparaturanleitung

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