Name: 6-speed dual clutch gearbox 02E
Brand: Volkswagen
SKU: CDGdb61bba2f52b
Price: 26.62 EUR
Availability: InStock

Inhalt
Details
Rezensionen

Reparaturanleitung 6-speed dual clutch gearbox 02E pdf Download mit dem Inhalt:

Kapitelübersicht

Technical data
1
1 General repair instructions
1
1.1 Tools
1
1.2 Gearbox
1
1.3 Overview
1
1.4 Seals
2
1.5 DSG® oil
3
1.6 Oil filter change - »Yes or no?«
3
1.7 Oil drain and inspection plug A
3
1.8 Nuts and bolts
4
1.9 Electrical components
4
2 Fault finding
5
2.1 General notes on fault finding
5
2.2 Useful information about the “behaviour of the control unit in the event of a gearbox fault”
5
2.3 Special notes on fault finding
6
3 Identification of gearbox
8
3.1 Reading gearbox code letters
8
4 Code - engine allocation
10
4.1 Golf Plus 2009 ►
10
4.2 Golf Plus 2005 ►
10
4.3 Golf 2009 ►
11
4.4 Scirocco 2009 ►
11
4.5 Golf 2004 ►
11
4.6 Touran 2003 ►
12
4.7 Passat 2006 ►
13
4.8 Eos 2006 ►
13
4.9 Passat CC 2009 ►; CC 2010 ►
14
4.10 Sharan 2011 ►
14
5 Capacity
15
Clutch
16
1 Clutch
16
1.1 Assembly overview - dual clutch
16
1.2 Removing and installing clutch end cover
18
1.3 Removing dual clutch
24
1.4 Installing dual clutch
25
Controls, housing
31
1 Electrical and electronic components and their locations DSG®
31
1.1 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox installed)
31
1.2 Removing and installing mechatronic unit for dual clutch gearbox J743 (gearbox removed)
40
2 Removing and installing gear oil cooler
48
3 Removing and installing oil pump
51
4 Renewing selector shaft lever oil seal with gearbox removed
55
5 Emergency release of selector lever
57
6 Removing and installing selector lever handle
58
6.1 Moving push-button in the handle to installation position
60
7 Selector mechanism up to 02.2009
62
7.1 Overview of selector mechanism up to 02.2009
62
7.2 Removing and installing selector lever cable up to 02.2009
63
7.3 Checking selector lever cable
70
7.4 Adjusting selector lever cable
70
8 Checking selector mechanism
72
8.1 Selector lever in “P” position and ignition switched on
72
8.2 Selector lever in “N” position and ignition switched on
72
8.3 Selector lever in position “Tiptronic”
72
8.4 Ignition and light switched on
72
8.5 Selector lever position indicator
72
9 Selector mechanism from 03.2009 onwards
73
9.1 Overview of selector mechanism in vehicles from 03.2009 onwards
73
9.2 Removing and installing selector mechanism, from 03.2009
74
10 Removing and installing gearbox
78
10.1 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 2.0 l petrol engine
78
10.2 Removing gearbox, Golf 2009 ►, Golf Plus 2009 ► with 2.0 l petrol engine
87
10.3 Removing gearbox, Golf Plus 2005 ► with 1.4 l petrol engine
96
10.4 Removing gearbox, Passat CC 2009 ►, CC 2010 ► diesel engine
103
10.6 Removing gearbox, Golf Plus 2009 ► with 2.0 l diesel engine
122
10.7 Removing gearbox, Golf 2009 ► 2.0 l diesel engine
130
10.8 Removing gearbox, Passat CC 2009 ►, CC 2010 ► with 3.6 l - V6 engine (all-wheel drive)
137
10.9 Removing gearbox, Golf 2004 ▸ with 1.9 l and 2.0 l diesel engine
144
10.10 Removing gearbox, Golf 2004 ► with 125 kW - 2.0 l diesel engine
151
10.11 Removing gearbox, Eos 2006 ►, with 3.2 and 3.6 l - V6 engine
157
10.12 Removing gearbox, Golf 2004 ► with 1.4 l petrol engine
164
10.13 Removing gearbox, Golf 2004 ► with 2.0 l petrol engine
171
10.14 Removing gearbox, Golf 2004 ►, with 3.2 l - V6 engine (R32 all-wheel drive)
176
10.15 Removing gearbox, Golf Plus 2005 ► with 1.9 l and 2.0 l diesel engine, with 2.0 l petrol engine
185
10.16 Removing gearbox, Eos 2006 ► with 2.0 l petrol engine
192
10.17 Removing gearbox, Eos 2005 ► with 2.0 l diesel engine
199
10.18 Removing gearbox, Touran 2003 ►
206
10.19 Removing gearbox, Passat 2006 ► with 2.0 l diesel engine
214
10.20 Removing gearbox, Passat 2006 ► with 2.0 l petrol engine
222
10.21 Removing gearbox, Passat 2006 ► with 3.6 l - V6 engine (all-wheel drive)
227
10.22 Removing gearbox, Scirocco 2009 ► with 2.0 l diesel engine
233
10.23 Removing gearbox, Scirocco 2009 ► with 2.0 l petrol engine
242
10.24 Removing gearbox, Sharan 2011 ► with 2.0 l diesel engine
251
10.25 Removing gearbox, Sharan 2011 ► with 1.8 l and 2.0 l petrol engine
259
10.26 Removing gearbox, Sharan 2011 ► with 1.4 l petrol engine
268
10.27 Install gearbox
275
11 Torque settings »gearbox to engine«
277
11.1 Torque settings (ELSA)
277
12 Transporting gearbox and securing to assembly stand
285
13 Removing and installing bevel box, Golf 2004 ► and Passat 2006 ►
286
14.1 Specified torques
297
16 Oil and oil filter
303
16.1 Oil filter: renewing
303
16.2 Checking oil level and topping up
304
16.3 Draining and filling oil
307
Gears, shafts
311
1 Currently, no repairs can be made to gears and shafts
311
Final drive - differential
312
1 Overview - seals
312
1.1 Renewing seals for right flange shaft or stub shaft - front-wheel drive
313
2 Renewing oil seal for left flange shaft - front and all-wheel drive
315
2.1 Renewing oil seal for right flange shaft - all-wheel drive
316
2.2 Dismantling and assembling flange shaft
318
3 Renewing oil seal for propshaft drive flange at bevel box
320
4 Assembly overview - Flange shafts and seals on bevel box
326
4.1 Renewing seal on gearbox between bevel box and gearbox
327
4.2 Removing and installing right flange shaft
328
4.3 Renewing seal for right flange shaft on outside of bevel box
330
4.4 Renewing needle bearing (polygon bearing) for right output shaft drive flange
331
4.5 Renewing seal on bevel box between gearbox and bevel box
333
5 Checking and topping up gear oil in bevel box
335
5.1 Checking gear oil in bevel box
335
5.2 Topping up gear oil in bevel box
336

Herstellerbezeichnung	6-speed dual clutch gearbox 02E
Hersteller	Volkswagen
Passend für	Golf (2004 - 2007) / Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Sharan (2011)
Passende Autotypen	1K1, 3C, 5M, 1F, 357, 137, 5K1, 521, 7N1
Getriebebezeichnungen	02E
Getriebetypen	GPT, GYN, HJQ, HLE, HLF, HQL, HRW, HTB, HUT, HXS, HXW, HYC, GKF, GPU, GPQ, GYD, HFQ, HBQ, HBP, HAG, GYP, GYM, HQN, HQM, HQK, HQG, HQF, HLH, HLG, HJP, GQA, HYE, JPH, JPJ, JPK, JPL, JPN, JPR, JPS, JPY, JQA, KBG, KCT, JPZ, JPP, JPQ, KCU, KCW, KCZ, KDA, GUF, HZJ, JCA, JVG, JVY, JYW, KCV, KDC, KCY, KDB, KDF, KFV, KFW, KJL, KMW, KMX, KMY, KMZ, KNB, KNC, KNF, KNH, KNJ, KNK, KNM, KPS, GKE, HKA, HPZ, HQB, HQQ, HQR, HYD, JBT, KPQ, 02E, KLN, KND, KNE, KPU, KPW, KQX, KSA, KSB, LHR, LHT, LQS, KPV, KQC, LBK, LOZ, LPY, LQT, LQV, LRC, LRD, LTD, LTE, LQZ, LHQ, LHS, LTF, KPT, KPY, LTL, LRG, LQW, LRA, LRT, LTG, LTM, LTV, MFY, MFM, MKJ, MLW, MLX, MMA, MME, MSV, MSW, MSY, MTU, MFL, MMC, MSU, MTB, MTD, MTE, KAN, KPX, LPW, LPX, LQY, LRB, LRE, LRH, LRJ, LTK, LTP, LTQ, LTT, LTW, LTX, LXZ, MDJ, MHL, MKM, MLZ, MMB, MMD, MMH, MMJ, MRL, MST, MSX, MSZ, MTA, MTC, MTV, MTW, GSS, HBR, HDD, HUS, HVV, HXT, HXU, HXV, HXX, HZH, HTG, HXY, GYU, HAH, HUV, HXZ, JQZ, JUQ, JYX, KDE, KNL, KQA, LME, LRF, LTU, LTY, MMF, MMG, MTX, MTZ, GAY, GHG, GPV, GPW, GPX, GST, GYQ, GYR, GYS, HLJ, HQH, HQP, KFN, LSZ, LTA, LTB, MLY, MSR, MSS, LPS
Kategorie	Reparaturanleitung

Im Moment sind noch keine Bewertungen für dieses Produkt vorhanden.

Ähnliche Reparaturanleitungen

4-cylinder injection engine, 2005▸

Für Golf (2004 - 2007) / Jetta (2005 - 2007)

11,89 € Details

6-cylinder injection engine

Für Golf (2004 - 2007)

18,72 € Details

4-cylinder diesel engine (2.0 l engine, 2-valve, SDI)

Für Golf (2004 - 2007) / Golf Plus (2005 - 2007)

13,27 € Details

4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

Für Golf (2004 - 2007) / Scirocco (2008) / Golf (2009) / Golf Cabriolet (2012)

24,65 € Details

Maintenance

Für Golf (2004 - 2007) / Golf Plus (2005 - 2007)

15,31 € Details

4-cyl. injection engine (1.8 and 2.0 l engine, chain drive)

Für Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / EOS (2006) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009)

46,09 € Details

4-cyl. injection engine (1.4 l engine, 4V, EA 111, turbocharger)

Für Golf (2004 - 2007) / Passat / Passat Variant (2005 - 2008) / Golf Plus (2005 - 2007) / EOS (2006) / Tiguan (2008) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >)

28,47 € Details

4-cylinder diesel engine (1.9 l engine)

Für Golf (2004 - 2007) / Golf Plus (2005 - 2007)

17,13 € Details

Communication

Für Golf (2004 - 2007) / Golf Plus (2005 - 2007)

15,75 € Details

General information - Paint, passenger vehicles

Für Touareg (2003 - 2007) / New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / Phaeton (2001 - 2008) / Golf Variant (2007) / Golf (2004 - 2007) / Jetta (2005 - 2007) / Polo (2002 - 2005) / Touran (2003 - 2011) / Golf Plus (2005 - 2007) / Polo (2005 - 2007) / Sharan (1995 - 2010) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Polo (India) (2010) / Touareg (2011) / Polo (India) (2010) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Jetta (Mexiko) (1998 - 2007) / Golf VII (2013) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Polo (2014) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Arteon () / Beetle (2017) / Polo [IN] (2016 >) / T-Roc (2018 >) / Passat (USA) (2019 >) / Up! (2020 >) / T-Roc Cabriolet (2020 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

34,27 € Details

Unsere Best Seller

Schon gewusst? Wir bieten auch originale Autoteile an.

077905390

Adapter

3,90 €

Details

8K0807681J01C

Gitter

50,43 €

Details

03L103647G

Abdeckung

17,65 €

Details

3C8010731D

Kennschild

5,13 €

Details

5G0959855JWZU

Schalter

31,41 €

Details

4-Zylinder-Dieselmotor, Mechanik CS,JX,KY

Für Typ 2 / Typ 2 7-9-Sitzer / Typ 2 Doppelkabine / Typ 2 Pritsche (1968 - 2007) / MICROBUS / Typ 2 Bus/Caravelle / Typ 2 Kasten / Typ 2 Kombi/... / VAN (1980 - 1999)

8,15 € Details

Motronic Einspritz- und Zündanlage (6-Zyl. Motor)

Für Golf / Golf Variant / Vento (1992 - 1999)

12,04 € Details

Heizung, Klimaanlage

Für Beetle (NBL) Limousine (2012) / Beetle (NBC) Cabrio (2012)

15,89 € Details

Über Clonck

Originale Reparaturanleitungen und Ersatzteile

Unsere Reparaturanleitungen sind Originale, kommen direkt von Volkswagen und erfüllen die höchsten Qualitätsstandards.

In unserem Originalteile-Shop verkaufen wir hochwertige Originalersatzteile der Fahrzeughersteller. Mithilfe der Suche gibst du die gewünschte Teilenummer (OE-Nummer) ein und bestellst schnell und einfach das benötigte Ersatzteil.

Höchste Qualitätsstandards

Bei Clonck wollen wir Autoschrauber und Kfz-Profis glücklich machen. Aus diesem Grund findest du bei Clonck ausschließlich professionelle und hochwertige Reparaturanleitungen, mit deren Hilfe du dein Fahrzeug fachgerecht reparieren kannst.

Unsere Partner