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  • Examplepage for repair manual 6-speed automatic gearbox 09M
  • Examplepage for repair manual 2 6-speed automatic gearbox 09M
  • Examplepage for repair manual 3 6-speed automatic gearbox 09M

6-speed automatic gearbox 09M

For Passat / Passat Variant / Tiguan / Passat CC

Original Volkswagen repair manual


17,28 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

6.540 KB

209 Sites

Detailed technical data

Immediately readable

This repair manual contains: Torque converter, Connecting vehicle diagnostic tester and selecting functions, Electrical and electronic components and their locations - Tiguan, Emergency release of selector lever, Selector mechanism, Passat, Passat CC, CC and Tiguan to week 44/09, Removing and installing gearbox - Passat, Assembly overview - ATF cooler - Tiguan and Repairing bevel box. Show more
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Repair manual Passat / Passat Variant / Tiguan / Passat CC 6-speed automatic gearbox 09M PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Repair notes
    1
  • 1.1 General repair instructions
    1
  • 1.2 Tools
    1
  • 1.3 Gearbox
    1
  • 1.4 ATF
    2
  • 1.5 Automatic gearbox control unit J217 with fuzzy logic
    3
  • 1.6 Control units in vehicle
    3
  • 1.7 Gaskets and seals
    3
  • 1.8 Nuts and bolts
    4
  • 1.9 Electrical components
    4
  • 2 Identification of gearbox
    5
  • 3 Bevel box identification
    6
  • 4 Identification codes, assembly allocation - Passat
    7
  • 4.1 Identification codes, assembly allocation - Cars with front-wheel drive
    7
  • 4.2 Identification codes, assembly allocation - Cars with all-wheel drive
    7
  • 5 Identification codes, assembly allocation - Passat CC and CC
    8
  • 5.1 Identification codes, assembly allocation - Cars with front-wheel drive
    8
  • 5.2 Identification codes, assembly allocation - Cars with all-wheel drive
    8
  • 6 Identification codes, assembly allocation - Tiguan
    9
  • 6.1 Identification codes, assembly allocation - Cars with front-wheel drive
    9
  • 6.2 Identification codes, assembly allocation - Cars with all-wheel drive
    9
  • 7 Capacities
    10
  • 7.1 6-speed automatic gearbox 09M, front-wheel drive
    10
  • 7.2 6-speed automatic gearbox 09M, all-wheel drive
    10
  • 7.3 Guided fault-finding, vehicle self-diagnosis and test instruments
    10
  • Torque converter
    11
  • 1 Torque converter
    11
  • 1.1 Identification of torque converter
    11
  • 1.2 Draining torque converter
    11
  • 1.3 Removing and installing torque converter oil seal
    11
  • 1.4 Installing torque converter
    12
  • Controls, housing
    14
  • 1 Connecting vehicle diagnostic tester and selecting functions
    14
  • 3 Electrical and electronic components and their locations - Tiguan
    19
  • 4 Removing, installing and adjusting multifunction switch F125
    23
  • 4.1 Removing multifunction switch F125
    23
  • 4.2 Installing multifunction switch F125
    24
  • 4.3 Adjusting multifunction switch F125
    25
  • 5 Emergency release of selector lever
    27
  • 6 Removing and installing selector lever handle
    28
  • 6.1 Moving push button in the handle to installation position
    30
  • 7 Selector mechanism, Passat, Passat CC, CC and Tiguan to week 44/09
    33
  • 7.1 Overview - selector mechanism
    33
  • 7.2 Removing and installing selector mechanism with selector lever
    34
  • 7.3 Removing and installing gear selector cable
    34
  • 7.4 Checking selector lever cable
    42
  • 7.5 Adjusting selector lever cable
    42
  • 7.6 Checking selector mechanism
    43
  • 8 Selector mechanism for Tiguan from week 45/09
    45
  • 8.1 Overview - selector mechanism
    45
  • 8.2 Removing and installing selector mechanism with selector housing
    46
  • 8.3 Removing and installing selector mechanism without selector housing
    48
  • 9 Removing and installing gearbox - Passat
    50
  • 9.1 Removing and installing gearbox - vehicles with front-wheel drive
    50
  • 9.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
    50
  • 9.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
    58
  • 9.4 Removing and installing gearbox - vehicles with all-wheel drive
    59
  • 9.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
    59
  • 9.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
    66
  • 10 Removing and installing gearbox - Passat CC and CC
    69
  • 10.1 Removing and installing gearbox - vehicles with front-wheel drive
    69
  • 10.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
    69
  • 10.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
    77
  • 10.4 Removing and installing gearbox - vehicles with all-wheel drive
    78
  • 10.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
    78
  • 10.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
    84
  • 11 Removing and installing gearbox - Tiguan
    87
  • 11.1 Removing and installing gearbox - vehicles with front-wheel drive
    87
  • 11.2 Removing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
    87
  • 11.3 Installing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
    94
  • 11.4 Removing and installing gearbox - vehicles with all-wheel drive
    96
  • 11.5 Removing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
    105
  • 11.6 Installing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
    112
  • 12 Transporting gearbox
    115
  • 13 Assembly overview - ATF cooler - Passat
    116
  • 13.1 Assembly overview for vehicles with 3.6 l 206 kW engine
    116
  • 14 Assembly overview - ATF cooler - Tiguan
    118
  • 14.1 Removing and installing ATF cooler
    119
  • 14.2 Renew “seal set for quick-release connection”
    122
  • 15 Checking and topping up ATF level
    125
  • 15.1 Check ATF level
    127
  • 15.2 Topping up ATF
    128
  • 15.3 Draining and filling ATF
    129
  • Gears, control
    131
  • 1 Renewing oil seal for selector shaft
    131
  • 2 Removing and installing oil sump
    132
  • 2.1 Removing
    132
  • 2.2 Installing
    133
  • 3 Removing and installing ATF strainer
    135
  • 3.1 Removing
    135
  • 3.2 Installing
    135
  • 4 Removing and installing valve body
    136
  • 4.1 Overview - valve chest
    136
  • 4.2 Removing valve body
    138
  • 4.3 Installing valve body
    141
  • 4.4 Specified torques
    145
  • 5 Removing and installing wiring harness for solenoid valves and senders
    146
  • 5.1 Removing
    146
  • 5.2 Installing
    146
  • 5.3 Removing and installing gearbox input speed sender G182
    146
  • 5.4 Removing and installing gearbox output speed sender G195
    147
  • Final drive - front differential
    149
  • 1 Renewing flange shaft oil seals
    149
  • 1.1 Renewing left oil seal - front and all-wheel drive vehicles
    149
  • 1.2 Renewing right oil seal - front-wheel drive vehicles
    151
  • 1.3 Renewing right oil seal - all-wheel drive vehicles
    152
  • Final drive - differential
    155
  • 1 Removing and installing bevel box - Passat, Passat CC and CC
    155
  • 1.1 Removing and installing bevel box - vehicles with 3.6 l - 206 kW engine
    155
  • 2 Removing and installing bevel box - Tiguan
    165
  • 2.1 Removing and installing bevel box - vehicles with 2.0 l - 103 kW TDI engine
    165
  • 3 Repairing bevel box
    185
  • 3.1 Bevel box - assembly overview
    185
  • 4 Renewing seals on bevel box
    187
  • 4.1 Renewing seals on left (between bevel box and gearbox)
    188
  • 4.2 Renewing right seal (drive shaft side)
    190
  • 4.3 Renewing output flange oil seal (bevel box removed)
    192
  • 4.4 Renewing needle bearing (polygon bearing) for stub shaft
    197
  • 5 Checking and topping up gear oil in bevel box
    201
  • 5.1 Checking gear oil in bevel box
    202
  • 5.2 Topping up gear oil in bevel box
    202
Manufacturer's designation 6-speed automatic gearbox 09M
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (2005 - 2008) / Tiguan (2008) / Passat CC (2009)
Suitable car types 3C, 357
Transmission designations 09M, 09MA
Transmission types JUP, JWA, HTY, HTZ, KFE, LYB, JUN, JVZ, JBG, KFD, LYA, MKD, HFH, HQE
Category Reparaturanleitung

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