Name: 6-speed automatic gearbox 09M
Brand: Volkswagen
SKU: CDGb51cd5182e87
Price: 17.28 EUR
Availability: InStock

Content
Details
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Repair manual Passat / Passat Variant / Tiguan / Passat CC 6-speed automatic gearbox 09M PDF download has the following content:

Chapter overview

Technical data
1
1 Repair notes
1
1.1 General repair instructions
1
1.2 Tools
1
1.3 Gearbox
1
1.4 ATF
2
1.5 Automatic gearbox control unit J217 with fuzzy logic
3
1.6 Control units in vehicle
3
1.7 Gaskets and seals
3
1.8 Nuts and bolts
4
1.9 Electrical components
4
2 Identification of gearbox
5
3 Bevel box identification
6
4 Identification codes, assembly allocation - Passat
7
4.1 Identification codes, assembly allocation - Cars with front-wheel drive
7
4.2 Identification codes, assembly allocation - Cars with all-wheel drive
7
5 Identification codes, assembly allocation - Passat CC and CC
8
5.1 Identification codes, assembly allocation - Cars with front-wheel drive
8
5.2 Identification codes, assembly allocation - Cars with all-wheel drive
8
6 Identification codes, assembly allocation - Tiguan
9
6.1 Identification codes, assembly allocation - Cars with front-wheel drive
9
6.2 Identification codes, assembly allocation - Cars with all-wheel drive
9
7 Capacities
10
7.1 6-speed automatic gearbox 09M, front-wheel drive
10
7.2 6-speed automatic gearbox 09M, all-wheel drive
10
7.3 Guided fault-finding, vehicle self-diagnosis and test instruments
10
Torque converter
11
1 Torque converter
11
1.1 Identification of torque converter
11
1.2 Draining torque converter
11
1.3 Removing and installing torque converter oil seal
11
1.4 Installing torque converter
12
Controls, housing
14
1 Connecting vehicle diagnostic tester and selecting functions
14
3 Electrical and electronic components and their locations - Tiguan
19
4 Removing, installing and adjusting multifunction switch F125
23
4.1 Removing multifunction switch F125
23
4.2 Installing multifunction switch F125
24
4.3 Adjusting multifunction switch F125
25
5 Emergency release of selector lever
27
6 Removing and installing selector lever handle
28
6.1 Moving push button in the handle to installation position
30
7 Selector mechanism, Passat, Passat CC, CC and Tiguan to week 44/09
33
7.1 Overview - selector mechanism
33
7.2 Removing and installing selector mechanism with selector lever
34
7.3 Removing and installing gear selector cable
34
7.4 Checking selector lever cable
42
7.5 Adjusting selector lever cable
42
7.6 Checking selector mechanism
43
8 Selector mechanism for Tiguan from week 45/09
45
8.1 Overview - selector mechanism
45
8.2 Removing and installing selector mechanism with selector housing
46
8.3 Removing and installing selector mechanism without selector housing
48
9 Removing and installing gearbox - Passat
50
9.1 Removing and installing gearbox - vehicles with front-wheel drive
50
9.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
50
9.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
58
9.4 Removing and installing gearbox - vehicles with all-wheel drive
59
9.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
59
9.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
66
10 Removing and installing gearbox - Passat CC and CC
69
10.1 Removing and installing gearbox - vehicles with front-wheel drive
69
10.2 Removing gearbox - vehicles with 3.6 l - 206 kW engine
69
10.3 Installing gearbox - vehicles with 3.6 l - 206 kW engine
77
10.4 Removing and installing gearbox - vehicles with all-wheel drive
78
10.5 Removing gearbox - vehicles with 3.6 l - 206 kW engine
78
10.6 Installing gearbox - vehicles with 3.6 l - 206 kW engine
84
11 Removing and installing gearbox - Tiguan
87
11.1 Removing and installing gearbox - vehicles with front-wheel drive
87
11.2 Removing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
87
11.3 Installing gearbox - vehicles with 2.0 l - 147 kW TSFI engine
94
11.4 Removing and installing gearbox - vehicles with all-wheel drive
96
11.5 Removing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
105
11.6 Installing gearbox - vehicles with 2.0 l - 125/132/147 kW TSFI engine
112
12 Transporting gearbox
115
13 Assembly overview - ATF cooler - Passat
116
13.1 Assembly overview for vehicles with 3.6 l 206 kW engine
116
14 Assembly overview - ATF cooler - Tiguan
118
14.1 Removing and installing ATF cooler
119
14.2 Renew “seal set for quick-release connection”
122
15 Checking and topping up ATF level
125
15.1 Check ATF level
127
15.2 Topping up ATF
128
15.3 Draining and filling ATF
129
Gears, control
131
1 Renewing oil seal for selector shaft
131
2 Removing and installing oil sump
132
2.1 Removing
132
2.2 Installing
133
3 Removing and installing ATF strainer
135
3.1 Removing
135
3.2 Installing
135
4 Removing and installing valve body
136
4.1 Overview - valve chest
136
4.2 Removing valve body
138
4.3 Installing valve body
141
4.4 Specified torques
145
5 Removing and installing wiring harness for solenoid valves and senders
146
5.1 Removing
146
5.2 Installing
146
5.3 Removing and installing gearbox input speed sender G182
146
5.4 Removing and installing gearbox output speed sender G195
147
Final drive - front differential
149
1 Renewing flange shaft oil seals
149
1.1 Renewing left oil seal - front and all-wheel drive vehicles
149
1.2 Renewing right oil seal - front-wheel drive vehicles
151
1.3 Renewing right oil seal - all-wheel drive vehicles
152
Final drive - differential
155
1 Removing and installing bevel box - Passat, Passat CC and CC
155
1.1 Removing and installing bevel box - vehicles with 3.6 l - 206 kW engine
155
2 Removing and installing bevel box - Tiguan
165
2.1 Removing and installing bevel box - vehicles with 2.0 l - 103 kW TDI engine
165
3 Repairing bevel box
185
3.1 Bevel box - assembly overview
185
4 Renewing seals on bevel box
187
4.1 Renewing seals on left (between bevel box and gearbox)
188
4.2 Renewing right seal (drive shaft side)
190
4.3 Renewing output flange oil seal (bevel box removed)
192
4.4 Renewing needle bearing (polygon bearing) for stub shaft
197
5 Checking and topping up gear oil in bevel box
201
5.1 Checking gear oil in bevel box
202
5.2 Topping up gear oil in bevel box
202

Manufacturer's designation	6-speed automatic gearbox 09M
Manufacturer	Volkswagen
Suitable for	Passat / Passat Variant (2005 - 2008) / Tiguan (2008) / Passat CC (2009)
Suitable car types	3C, 357
Transmission designations	09M, 09MA
Transmission types	JUP, JWA, HTY, HTZ, KFE, LYB, JUN, JVZ, JBG, KFD, LYA, MKD, HFH, HQE
Category	Reparaturanleitung

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