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Electrical system

For Passat / Passat Variant

Original Volkswagen repair manual


33,72 €7% VAT incl.

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  • English

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Language: English

Digital PDF file

6.931 KB

462 Sites

Detailed technical data

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This repair manual contains: Battery, Disconnecting and connecting battery, Jump start point with suppression filter C24, Specified torques: jump start point, Starter, vehicles with 1.8 l TSI engine and manual gearbox, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Fog lights, Bulb for mirror turn signal and entry light in exterior mirror, Steering column switch up to 10/09, Parking aid, Entry and start authorisation, Lights and switches in engine compartment, Taxi equipment and Electronics boxes. Show more
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Repair manual Passat / Passat Variant Electrical system PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Fundamentals for batteries
    1
  • 1.2 Types of battery
    1
  • 1.3 Warning notices and safety regulations
    1
  • 1.4 Battery load test
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and connecting battery
    4
  • 5 Removing and installing battery
    11
  • 5.1 Petrol engine vehicles with battery installed in engine compartment
    11
  • 5.2 Diesel engine vehicles with battery installed in engine compartment
    12
  • 5.3 Vehicles with an additional battery
    18
  • 5.4 Vehicles with battery in luggage compartment
    20
  • 6 Specified torques: battery
    21
  • 6.1 Specified torques: battery in engine compartment
    21
  • 6.2 Specified torques: additional battery/battery in luggage compartment
    21
  • 7 Pyrotechnical battery isolator
    22
  • 7.1 Overview of fitting locations
    22
  • 7.2 Safety precautions when working on pyrotechnical battery isolator
    23
  • 7.3 Disposal of pyrotechnical battery isolation units
    23
  • 7.4 Removing and installing pyrotechnical battery isolator
    23
  • 8 Specified torques: pyrotechnic battery isolator
    26
  • 8.1 Specified torques: main fuse box
    26
  • 9 Jump start point with suppression filter C24
    27
  • 9.1 Overview of fitting locations
    27
  • 9.2 Removing and installing jump start point with suppression filter C24
    27
  • 10 Specified torques: jump start point
    29
  • 11 Starter
    30
  • 11.1 Checking starter B
    30
  • 11.2 Removing and installing starter, automatic gearbox
    30
  • 11.3 Removing and installing starter, dual clutch gearbox (DSG)
    38
  • 11.4 Removing and installing starter, manual gearbox
    45
  • 12 Specified torques: starter
    65
  • 13 Starter, vehicles with 1.8 l TSI engine and manual gearbox
    66
  • 13.1 Assembly overview
    66
  • 14 Alternator
    71
  • 14.1 Securing B+ (battery positive) wire to alternator
    71
  • 14.2 Checking poly V-belt
    71
  • 14.3 Checking alternator C
    72
  • 14.4 Alternator, 1.4 l TSI engine
    72
  • 14.5 Alternator, 1.8 l TSI engine
    77
  • 14.6 Alternator, 1.6 l injection engine
    80
  • 14.7 Alternator, 1.6 l FSI engine
    86
  • 14.8 Alternator, 2.0 l FSI engine
    91
  • 14.9 Alternator, 2.0 l FSI turbocharged engine
    97
  • 14.10 Alternator, 3.6 l FSI engine and 3.2 l injection engine
    103
  • 14.11 Alternator, 1.6 l TDI engine
    108
  • 14.12 Alternator, 1.9 l and 2.0 l TDI engine (2 valves per cylinder)
    112
  • 14.13 Alternator, 2.0 l TDI engine (4 valves per cylinder)
    118
  • 14.14 Alternator, 2.0 l TDI common rail injection engine
    124
  • 14.15 Removing and installing poly V-belt pulley on alternator
    128
  • 14.16 Voltage regulator for alternator
    132
  • 15 Specified torques: alternator
    135
  • 15.1 General specified torques for all vehicles
    135
  • 15.2 1.6 l injection engine and 2.0 l FSI engine
    135
  • 15.3 2.0 l FSI turbocharged engine
    136
  • 15.4 3.6 l FSI engine and 3.2 l injection engine
    137
  • 15.5 1.9 l and 2.0 l TDI engine
    138
  • 16 Cruise control system (CCS)
    140
  • 16.1 Activating and deactivating cruise control system (CCS)
    140
  • 17 Adaptive cruise control (ACC)
    141
  • 17.1 Assembly overview
    141
  • 17.2 Removing and installing adaptive cruise control button E357
    142
  • 17.3 Removing and installing adaptive cruise control unit J428
    142
  • 17.4 Calibrating adaptive cruise control sensor G550
    143
  • 17.5 Initialising adaptive cruise control
    143
  • Gauges, instruments
    145
  • 1 Dash panel insert
    145
  • 1.1 Adapting/renewing dash panel insert
    145
  • 1.2 Removing and installing dash panel insert
    146
  • 1.3 Dash panel insert final control diagnosis
    146
  • 1.4 Description of back of dash panel insert
    147
  • 1.5 Pin assignment of connectors on dash panel insert
    147
  • 1.6 Warning lamp symbols in dash panel insert
    148
  • 2 Service interval display
    150
  • 2.1 Resetting service interval display
    150
  • Windscreen wash/wipe system
    151
  • 1 Windscreen wiper system
    151
  • 1.1 Deactivating APP function of wiper motor
    151
  • 1.2 Removing and installing windscreen wiper system
    152
  • 1.3 Removing and installing wiper arms
    156
  • 1.4 Adjusting wiper blade park position
    157
  • 1.5 Removing and installing aerodynamic wipers
    158
  • 1.6 Removing and installing rain and light sensor G397
    160
  • 2 Windscreen washer system
    163
  • 2.1 Assembly overview - windscreen washer system
    163
  • 2.2 Removing and installing washer fluid reservoir
    164
  • 2.3 Removing and installing washer pump V5 or windscreen and rear window washer pump V59
    169
  • 2.4 Removing and installing windscreen washer fluid level sender G33
    170
  • 2.5 Removing and installing windscreen washer system spray jets
    170
  • 2.6 Adjusting windscreen washer system spray jets
    171
  • 3 Rear window wiper system
    172
  • 3.1 Assembly overview - rear window wiper system
    172
  • 3.2 Removing rear window wiper
    173
  • 3.3 Adjusting rear window wiper park position
    175
  • 3.4 Removing and installing aerodynamic wipers
    175
  • 4 Rear window washer system
    177
  • 4.1 Assembly overview - rear window washer system
    177
  • 4.2 Renewing spray jet
    178
  • 4.3 Adjusting spray jet
    178
  • 5 Headlight washer system
    179
  • 5.1 Assembly overview - headlight washer system
    179
  • 5.2 Removing and installing headlight washer system pump V11
    181
  • 5.3 Removing and installing pop-up cylinder with spray jet
    181
  • 5.4 Removing and installing spray jet retainer
    182
  • 5.5 Adjusting spray jets
    182
  • 5.6 Bleeding headlight washer system
    183
  • 5.7 Adapting headlight washer system
    183
  • 6 Washer fluid line hose couplings
    184
  • 6.1 Headlight washer system
    184
  • 7 Hose repair
    185
  • 8 Specified torques: window wash/wipe system
    186
  • 8.1 Specified torques for windscreen wash/wipe system
    186
  • 8.2 Specified torques for rear window wash/wipe system
    186
  • 8.3 Specified torques for headlight washer system
    186
  • Lights, bulbs, switches - exterior
    187
  • 1 Headlights
    187
  • 1.1 Assembly overview - headlight
    187
  • 1.2 Removing and installing headlight
    189
  • 1.3 Adjusting headlight installation position
    191
  • 1.4 Renewing headlight bulbs, headlight manufacturer Hella
    192
  • 1.5 Renewing headlight bulbs, headlight manufacturer Valeo
    200
  • 1.8 Repairing headlight retaining tabs
    212
  • 1.9 Converting headlights to drive on the left or the right (manufactured by Hella)
    216
  • 1.11 Adjusting headlights
    222
  • 2 Headlights with gas discharge bulb and cornering light
    223
  • 2.1 Assembly overview - headlight with gas discharge bulb and cornering lights
    224
  • 2.2 Removing and installing headlight
    225
  • 2.3 Adjusting headlight installation position
    225
  • 2.4 Renewing bulbs of headlight with gas discharging bulb and cornering light
    226
  • 2.5 Headlight range control motor
    234
  • 2.6 Dynamic cornering light control motor
    236
  • 2.7 Swivel module position sensor
    236
  • 2.8 Dipped beam screen
    236
  • 2.9 Power output module for headlight
    237
  • 2.10 Removing and installing gas discharge bulb control unit
    239
  • 2.11 Cornering light and headlight range control unit J745
    240
  • 2.12 Vehicle level sender
    241
  • 2.13 Repairing headlight retaining tabs
    242
  • 2.14 Converting headlights for use when driving on the left or right
    242
  • 2.15 Adjusting headlights
    245
  • 3 Fog lights
    246
  • 3.1 Assembly overview - fog lights
    246
  • 3.2 Removing and installing fog light
    247
  • 3.3 Removing and installing fog light bulb
    247
  • 3.4 Checking fog lights
    248
  • 3.5 Adjusting fog lights
    248
  • 4 Front turn signals
    249
  • 4.1 Removing and installing front turn signal
    249
  • 4.2 Removing and installing turn signal bulb
    250
  • 4.3 Checking front turn signal
    251
  • 5 Bulb for mirror turn signal and entry light in exterior mirror
    252
  • 5.1 Turn signal repeater bulb
    252
  • 5.2 Entry light in exterior mirror
    253
  • 6 Tail lights
    256
  • 6.1 Tail light in side panel (saloon)
    256
  • 6.2 Tail light cluster in rear lid (saloon)
    259
  • 6.3 Tail light cluster in side panel (estate)
    262
  • 6.4 Tail light in rear lid (Variant)
    266
  • 6.5 Tail lights for Canada and USA
    269
  • 7 Number plate light
    270
  • 7.1 Removing and installing bolted number plate light X (saloon)
    270
  • 7.2 Removing and installing bolted number plate light X (estate)
    271
  • 7.3 Clipped number plate light X
    271
  • 7.4 Checking number plate light X
    272
  • 8 Additional brake lights
    273
  • 8.1 Tools
    273
  • 8.2 Removing and installing high-level brake light bulb M25 (saloon)
    274
  • 8.3 Removing and installing high-level brake light bulb M25 (Variant)
    274
  • 8.4 Removing and installing high-level brake light bulb M25 (Variant R36)
    275
  • 8.5 Checking high-level brake light bulb M25
    276
  • 9 Steering column switch up to 10/09
    277
  • 9.1 Assembly overview - steering column switch
    277
  • 9.2 Removing and installing steering column switch
    278
  • 9.3 Steering column electronics control unit J527
    279
  • 9.4 Airbag coil connector and return ring with slip ring F138
    282
  • 9.5 Segment sender for steering angle sensor
    283
  • 9.6 Steering column combination switch E595
    283
  • 10 Steering column switch, vehicles from 11/09
    286
  • 10.1 General description
    286
  • 10.2 Assembly overview - steering column switch
    286
  • 10.3 Removal and installation sequence of components of steering column switch
    287
  • 10.4 Steering column electronics control unit J527
    288
  • 10.5 Steering column combination switch E595
    292
  • 10.6 Steering column switch carrier
    293
  • 11 Ignition/starter switch and lock cylinder
    298
  • 11.1 Ignition/starter switch
    298
  • 11.2 Lock cylinder
    298
  • 12 Parking aid
    299
  • 12.1 General description
    299
  • 12.2 Assembly overview - parking aid
    300
  • 12.3 Parking aid control unit J446 and park assist steering control unit J791
    301
  • 12.4 Front parking aid senders
    303
  • 12.5 Rear parking aid senders
    304
  • 12.6 Parking aid warning buzzer
    305
  • 12.7 Parking aid button E266
    306
  • 12.8 Bonding sender retainer for parking aid and park assist steering in cases of repair
    306
  • 13 Park assist steering (PAS)
    311
  • 13.1 General description
    311
  • 13.2 Assembly overview of park assist steering
    312
  • 13.3 Park assist steering control unit J791
    314
  • 13.4 Front parking aid sender and park assist steering sender
    314
  • 13.5 Park assist steering button E581
    317
  • 13.6 Front parking aid warning buzzer H22
    317
  • 13.7 Rear parking aid warning buzzer H15 (vehicles with park assist steering)
    319
  • 14 Entry and start authorisation
    320
  • 14.1 General description
    320
  • 14.2 Emergency starting when communication between ID sender and control unit is defective
    321
  • 14.3 Electronic ignition lock D9
    321
  • 14.4 Convenience system central control unit J393
    322
  • 14.5 Entry and start authorisation aerials and sensors
    323
  • 14.6 Checking entry and start system aerials and sensors
    331
  • 14.7 Adapting entry and start authorisation functions
    335
  • 15 Specified torques: lights, bulbs, switches - exterior
    336
  • 15.1 Specified torques: headlights
    336
  • 15.2 Specified torques: fog lights
    336
  • 15.3 Specified torques: tail light cluster in side panel (saloon)
    336
  • 15.4 Specified torques: tail light cluster in side panel (estate)
    336
  • 15.5 Specified torques: tail light cluster in rear lid (saloon)
    336
  • 15.6 Specified torques: tail light cluster in rear lid (estate)
    336
  • 15.7 Specified torques: steering column switch unit
    336
  • 16 Reversing camera system
    337
  • 16.1 General description
    337
  • 16.2 Assembly overview - reversing camera system
    337
  • 16.3 Removing and installing reversing camera
    338
  • 16.4 Reversing camera system control unit
    341
  • 16.5 Calibrating reversing camera system
    342
  • 16.6 Renewing video cable
    347
  • Lights, bulbs, switches - interior
    349
  • 1 Interior lights and switches
    349
  • 1.2 Footwell lights
    350
  • 2 Lights and switches in engine compartment
    352
  • 2.1 Removing and installing bonnet contact switch F266
    352
  • 3 Lights and switches in dash panel
    353
  • 3.1 Removing and installing light switch E1
    353
  • 3.3 Removing and installing electromechanical parking brake button E538
    354
  • 3.5 Removing and installing glove compartment light W6
    357
  • 3.6 Removing and installing glove compartment light switch E26
    359
  • 3.7 Removing and installing hazard warning light switch E3
    359
  • 4 Lights and switches in front doors
    361
  • 4.1 Removing and installing driver side switch element
    361
  • 4.2 Removing and installing driver side interior locking button for central locking system E308
    362
  • 4.3 Removing and installing mirror adjustment switch E43
    363
  • 4.4 Removing and installing remote release button for fuel filler flap and rear lid E233
    364
  • 4.6 Central locking SAFELOCK function warning lamp K133
    366
  • 4.7 Removing and installing window regulator switch in front passenger door E107
    367
  • 4.8 Front left entry light W31 and front right entry light W32
    367
  • 4.9 Components - front door locks
    369
  • 5 Lights and switches in rear doors
    371
  • 5.1 Removing and installing rear window regulator switch E52 and E54
    371
  • 5.2 Rear left entry light W33 and rear right entry light W34
    372
  • 5.3 Components - rear door locks
    372
  • 6 Lights and switches in luggage compartment
    373
  • 6.1 Luggage compartment light W3
    373
  • 6.2 Rear lid lock unit F256
    374
  • 7 Lights and switches in roof trim
    375
  • 7.1 Front interior light
    375
  • 7.2 Rear interior and reading lights
    378
  • 7.4 Garage door opener
    381
  • 7.5 Automatic anti-dazzle interior mirror Y7
    381
  • 8 Lights and switches in centre console
    382
  • 8.1 Removing and installing switches in centre console
    382
  • 8.2 Removing and installing front ashtray illumination bulb
    383
  • 8.3 Removing and installing cigarette lighter U1
    383
  • 8.5 Removing and installing storage compartment illumination bulb L120
    384
  • 8.6 Removing and installing DC/AC converter with socket, 12 V-230 V U13
    386
  • 9 Horn
    389
  • 9.1 Removing and installing treble horn H2 and bass horn H7
    389
  • 9.2 Checking treble horn H2 and bass horn H7
    389
  • 9.3 Horn plate H
    389
  • 10 Immobiliser
    391
  • 10.1 Immobiliser control unit J362
    392
  • 10.2 Immobiliser reader unit D1
    392
  • 10.3 Electronic ignition lock D9
    392
  • 10.4 Electronic steering column lock (ESL) control unit J764
    394
  • 10.5 Ignition key
    396
  • 10.6 Online system test
    398
  • 11 Anti-theft alarm system (ATAS)
    400
  • 11.1 Assembly overview - anti-theft alarm (ATA)
    401
  • 11.2 Activating and deactivating anti-theft alarm
    402
  • 11.4 Interior monitoring sensor G273
    403
  • 11.5 Interior monitor send and receive module 1 G303
    403
  • 11.6 Vehicle inclination sender G384
    405
  • 11.7 Central locking and anti-theft alarm system aerial R47
    405
  • 11.8 Adapting alarm delay on opening driver door
    406
  • 11.9 Alarm horn H12
    406
  • 12 Taxi equipment
    409
  • 12.1 Onboard supply control unit J519 for special vehicles
    409
  • 12.2 Special vehicle control unit J608
    409
  • 13 Specified torques: lights, bulbs and switches - interior
    411
  • 13.1 Torque settings: alarm horn H12
    411
  • 13.2 Specified torques: treble horn H2
    411
  • 13.3 Specified torques: bass horn H7
    411
  • Wiring
    412
  • 1 Vehicle diagnosis, testing and information systems
    412
  • 2 Fuse holder
    413
  • 2.1 Removing and installing fuse holder
    413
  • 3 Relay carriers
    415
  • 3.1 Removing and installing relay carrier on left of dash panel
    415
  • 3.2 Removing and installing onboard supply control unit J519
    417
  • 4 Electronics boxes
    419
  • 4.1 Removing and installing electronics box on left side of engine compartment
    419
  • 5 Main fuse box
    423
  • 5.1 Removing and installing main fuse holder
    423
  • 6 Control units
    425
  • 6.1 On-board supply control unit J519
    425
  • 6.2 Data bus diagnostic interface J533
    430
  • 6.3 Convenience system central control unit J393
    433
  • 6.4 Driver door control unit J386
    439
  • 6.5 Front passenger door control unit J387
    440
  • 6.6 Rear left door control unit J388
    442
  • 6.7 Rear right door control unit J389
    443
  • 6.8 Trailer detector control unit J345
    445
  • 6.9 Special vehicle control unit J608
    447
  • 6.10 Electronic steering column lock (ESL) control unit J764
    450
  • 7 Specified torques: wiring
    451
  • 7.1 Specified torques: fuse holder
    451
  • 7.2 Specified torques: electronics box on left side of engine compartment
    451
  • 7.3 Specified torques: convenience system central control unit J393
    451
  • 7.4 Specified torques: special vehicle control unit J608
    451
  • 8 Repairs to wiring harnesses and connectors
    452
Manufacturer's designation Electrical system
Manufacturer Volkswagen
Suitable for Passat / Passat Variant (2005 - 2008)
Suitable car types 3C
Category Reparaturanleitung

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