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  • Examplepage for repair manual 6-speed manual gearbox 0AG
  • Examplepage for repair manual 2 6-speed manual gearbox 0AG
  • Examplepage for repair manual 3 6-speed manual gearbox 0AG
  • Examplepage for repair manual 6-speed manual gearbox 0AG
  • Examplepage for repair manual 2 6-speed manual gearbox 0AG
  • Examplepage for repair manual 3 6-speed manual gearbox 0AG

6-speed manual gearbox 0AG

For Golf / Golf Plus

Original Volkswagen repair manual


15,60 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.291 KB

186 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Golf, Input shaft and Differential. Show more
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Repair manual Golf / Golf Plus 6-speed manual gearbox 0AG PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Code letters, assembly allocation and capacities - Golf 2004 ►
    1
  • 1.3 Identification codes, assembly allocation, capacities, Golf Plus 2005 ►
    2
  • 2 Overview - power transmission
    4
  • 3 Calculating overall gear ratio “i”
    6
  • 4 General repair instructions
    7
  • 4.1 Components
    7
  • Clutch
    10
  • 1 Repairing clutch mechanism
    10
  • 1.1 Overview
    10
  • 1.2 Assembly overview - pedal cluster
    11
  • 1.3 Removing and installing over-centre spring, Golf
    12
  • 1.4 Removing and installing over-centre spring, Golf Plus
    17
  • 1.5 Removing and installing clutch pedal, Golf
    21
  • 1.6 Removing and installing clutch pedal, Golf Plus
    26
  • 1.7 Removing and installing mounting bracket, Golf
    31
  • 1.8 Removing and installing mounting bracket, Golf Plus
    36
  • 1.9 Removing and installing master cylinder
    41
  • 1.10 Removing and installing clutch position sender G476
    43
  • 1.11 Assembly overview - hydraulics (LHD vehicles)
    45
  • 1.12 Assembly overview - hydraulics (RHD vehicles)
    48
  • 1.13 Removing and installing slave cylinder
    49
  • 1.14 Bleeding clutch system
    51
  • 2 Repairing clutch release mechanism
    53
  • 3 Repairing clutch
    55
  • Controls, housing
    58
  • 1 Repairing selector mechanism
    58
  • 1.1 Installation position of selector mechanism
    58
  • 1.2 Removing and installing gear knob and cover
    60
  • 1.3 Removing and installing gaiter with gear knob and noise insulation, Golf
    60
  • 1.4 Removing and installing gaiter with gear knob and noise insulation, Golf Plus
    62
  • 1.5 Repairing gear lever and selector housing (to 10.06)
    63
  • 1.6 Repairing gear lever and selector housing (from 11.06)
    66
  • 1.7 Assembly overview - removing and installing selector cables
    71
  • 1.8 Plastic relay lever
    75
  • 1.9 Removing and installing selector mechanism
    77
  • 1.10 Adjusting selector mechanism
    81
  • 2 Removing and installing gearbox, Golf
    84
  • 2.1 Removing gearbox
    85
  • 2.2 Install gearbox
    89
  • 3 Removing and installing gearbox, Golf Plus
    96
  • 3.1 Removing gearbox
    98
  • 3.2 Install gearbox
    102
  • 4 Transporting gearbox
    109
  • 5 Checking gear oil
    110
  • 6 Dismantling and assembling gearbox
    112
  • 6.1 Overview - gearbox
    112
  • 6.2 Assembly overview
    113
  • 6.4 Assembly overview - removing and installing clutch housing
    116
  • 6.6 Dismantling and assembling procedure
    118
  • 7 Repairing gearbox housing and clutch housing
    133
  • 8 Repairing gearbox housing cover
    138
  • 9 Repairing selector unit
    141
  • 10 Dismantling and assembling selector forks
    144
  • Gears, shafts
    149
  • 1 Input shaft
    149
  • 1.1 Dismantling and assembling input shaft
    149
  • 2 Output shaft
    159
  • 2.1 Dismantling and assembling output shaft
    159
  • Final drive - differential
    167
  • 1 Renewing flange shaft oil seals with gearbox installed
    167
  • 1.1 Renewing oil seal for left flange shaft
    167
  • 1.2 Renewing seal for right flange shaft
    169
  • 2 Differential
    171
  • 2.1 Dismantling and assembling differential
    171
  • 2.2 Adjusting differential
    179
Manufacturer's designation 6-speed manual gearbox 0AG
Manufacturer Volkswagen
Suitable for Golf (2004 - 2007) / Golf Plus (2005 - 2007)
Suitable car types 1K1, 5M
Transmission designations 0AG
Transmission types HEU, GAJ, HBM, GMW, GVV, JHY, JHZ
Category Reparaturanleitung

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