6-cyl. fuel injection engine, Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  2
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  3
• 1.3 Securing engine to engine stand
  6
• 1.4 Notes on installing
  8
• 1.5 Tightening torques
  10
• 1.6 Assembly mountings
  10
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  11
• Crankshaft group
  13
• 1 Dismantling and assembling engine
  13
• 1.1 Dismantling and assembling engine
  13
• 1.2 Removing and installing ribbed belt
  33
• 1.3 Checking valve timing
  34
• 1.4 Adjusting valve timing
  35
• 2 Removing and installing sealing flanges and flywheel/drive plate
  41
• 2.1 Removing and installing sealing flanges and flywheel/drive plate
  41
• 2.2 Renewing crankshaft oil seal - vibration damper end -
  44
• 2.3 Removing and installing drive plate
  46
• 3 Removing and installing crankshaft
  48
• 3.1 Removing and installing crankshaft
  48
• 4 Dismantling and assembling pistons and conrods
  51
• 4.1 Dismantling and assembling pistons and conrods
  51
• 4.2 Piston and cylinder dimensions
  57
• Cylinder head, Valve gear
  58
• 1 Removing and installing cylinder head
  58
• 1.1 Removing and installing cylinder head
  58
• 1.2 Removing and installing cylinder head cover
  66
• 1.3 Installing cylinder head
  67
• 1.4 Checking compressions
  68
• 2 Servicing valve gear
  70
• 2.1 Servicing valve gear
  70
• 2.2 Reworking valve seats
  76
• 2.3 Removing and installing camshafts
  77
• 2.4 Checking hydraulic bucket tappets
  80
• 2.5 Checking valve guides
  81
• 2.6 Renewing valve guides
  82
• 2.7 Renewing valve stem seals
  82
• Lubrication
  84
• 1 Removing and installing parts of the lubrication system
  84
• 1.1 Removing and installing parts of the lubrication system
  84
• 1.2 Dismantling and assembling oil filter housing
  90
• 1.3 Dismantling and assembling oil pump
  93
• 1.4 Checking oil pressure and oil pressure switch
  96
• Cooling system
  97
• 1 Removing and installing parts of cooling system
  97
• 1.1 Removing and installing parts of cooling system
  97
• 1.2 Parts of cooling system body side
  98
• 1.3 Parts of cooling system engine side
  102
• 1.4 Dismantling and assembling coolant thermostat housing
  106
• 1.5 Draining and filling cooling system
  109
• 1.6 Removing and installing radiator and radiator fan
  110
• 1.7 Removing and installing coolant pump
  111
• 1.8 Checking coolant continued circulation pump and radiator fan run-on
  114
• Fuel supply system
  116
• 1 Removing and installing parts of fuel supply system
  116
• 1.1 Removing and installing parts of fuel supply system
  116
• 1.4 Safety precautions when working on the fuel supply system
  130
• 1.5 Rules for cleanliness
  131
• 1.6 Adjusting throttle cable
  131
• 1.7 Removing and installing fuel delivery unit
  133
• 1.8 Checking fuel pump
  134
• 1.9 Servicing parts of the activated charcoal filter system
  139
• Exhaust system
  142
• 1 Removing and installing parts of exhaust system, front wheel drive
  142
• 1.1 Removing and installing parts of exhaust system, front wheel drive
  142
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  142
• 1.3 Silencer with mountings
  145
• 1.4 Removing and installing parts of exhaust system, four wheel drive
  146
• 1.5 Exhaust manifold, front exhaust pipe and catalyst with attachments
  147
• 1.6 Silencer with mountings
  150
• 1.7 Removing and installing front exhaust pipe and catalyst with attachments
  151
• 2 Exhaust gas recirculation system
  152
• 2.1 Exhaust gas recirculation system
  152
• 2.2 Checking exhaust gas recirculation valve with temperature sensor
  154
• 3 Secondary air system
  157
• 3.1 Secondary air system
  157
• 3.2 Function
  157
• 3.3 Removing and installing parts of the secondary air system
  158
• 3.4 Checking combi-valve
  162
• 3.5 Removing and installing combi-valve
  163