THE CAR REPAIR SHOP
0
Home » Manuals » 6-speed manual gearbox 02S
  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S
  • Examplepage for repair manual 6-speed manual gearbox 02S
  • Examplepage for repair manual 2 6-speed manual gearbox 02S
  • Examplepage for repair manual 3 6-speed manual gearbox 02S

6-speed manual gearbox 02S

For Golf Cabriolet / Passat CC / Golf VII / Golf Variant

Original Volkswagen repair manual


28,59 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

16.342 KB

375 Sites

Detailed technical data

Immediately readable

This repair manual contains: Clutch operation, Selector mechanism, Removing and installing gearbox, Gear oil, Output shaft and Differential. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual 6-speed manual gearbox 02S PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety measures when working on vehicles with a start/stop system
    1
  • 2 Identification
    2
  • 2.1 Gearbox identification
    2
  • 3 Technical data
    3
  • 3.1 Allocation gearbox - engine
    3
  • 3.2 Capacities
    6
  • 3.3 Calculation of gear ratios
    6
  • 4 Overview - power transmission
    7
  • 5 Electrical components
    9
  • 5.1 Overview of fitting locations - electrical components
    9
  • 6 Repair instructions
    11
  • 6.1 General repair instructions
    11
  • Clutch
    14
  • 1 Clutch operation
    14
  • 1.1 Overview of fitting locations – clutch mechanism
    14
  • 1.2 Assembly overview - pedal cluster
    16
  • 1.3 Assembly overview - clutch hydraulics
    20
  • 1.4 Assembly overview - clutch release mechanism
    26
  • 1.5 Removing and installing bearing bush
    27
  • 1.6 Checking clutch master cylinder and clutch slave cylinder
    28
  • 1.7 Removing and installing clutch position sender G476
    28
  • 1.8 Removing and installing return spring
    31
  • 1.9 Removing and installing over-centre spring
    33
  • 1.10 Removing and installing clutch pedal
    46
  • 1.11 Removing and installing mounting bracket
    51
  • 1.12 Removing and installing clutch master cylinder
    70
  • 1.13 Removing and installing clutch slave cylinder
    73
  • 1.14 Removing and installing lines for clutch mechanism
    78
  • 1.15 Bleeding clutch mechanism
    80
  • 1.16 Repairing clutch release mechanism
    82
  • 2 Clutch
    84
  • 2.1 Assembly overview - clutch
    84
  • 2.2 Removing and installing clutch
    87
  • Controls, housing
    99
  • 1 Selector mechanism
    99
  • 1.1 Installation position - selector mechanism
    99
  • 1.2 Overview - selector mechanism
    101
  • 1.3 Assembly overview - gear knob and cover
    102
  • 1.4 Assembly overview - Gear lever and selector housing
    104
  • 1.5 Assembly overview - Selector cables
    106
  • 1.6 Assembly overview - selector mechanism
    108
  • 1.7 Removing and installing gear knob
    109
  • 1.8 Dismantling and assembling selector mechanism
    115
  • 1.9 Removing and installing selector mechanism
    119
  • 1.10 Removing and installing gear selector cable and gate selector cable
    124
  • 1.11 Repairing selector mechanism
    127
  • 1.12 Adjusting selector mechanism
    129
  • 1.13 Checking selector mechanism
    133
  • 2 Removing and installing gearbox
    134
  • 2.1 Distinguishing between different types of 1.4 l petrol engine, Golf Cabriolet, CC
    134
  • 2.2 Removing gearbox
    135
  • 2.3 Install gearbox
    205
  • 2.4 Specified torques for gearbox
    246
  • 3 Assembly mountings
    249
  • 3.1 Assembly overview - assembly mountings
    249
  • 4 Transporting gearbox
    251
  • 5 Gear oil
    252
  • 5.1 Checking gear oil level
    252
  • 5.2 Draining and filling gear oil
    252
  • 6 Installing to engine and gearbox support
    255
  • 7 Dismantling and assembling gearbox
    256
  • 7.1 Schematic overview - gearbox
    256
  • 7.2 Assembly overview - gearbox
    258
  • 7.3 Assembly overview - cover for gearbox housing and 5th/6th gear
    259
  • 7.4 Assembly overview - gearbox housing and selector mechanism
    261
  • 7.5 Assembly overview - selector unit
    263
  • 7.6 Assembly overview - shafts, differential, selector mechanism
    264
  • 7.7 Assembly overview - selector forks
    265
  • 7.8 Repairing selector unit
    268
  • 7.9 Renewing oil seal for selector shaft
    269
  • 7.10 Repairing selector forks
    270
  • 7.11 Removing cover for gearbox housing and 5th and 6th gears
    274
  • 7.12 Dismantling and assembling gearbox
    281
  • 7.13 Installing cover for gearbox housing and 5th and 6th gears
    294
  • 8 Gearbox housing, clutch housing
    299
  • 8.1 Assembly overview - gearbox housing and clutch housing
    299
  • 8.2 Assembly overview - gearbox housing cover
    301
  • 8.3 Repairing gearbox housing
    302
  • 8.4 Repairing clutch housing
    307
  • 8.5 Repairing gearbox housing cover
    308
  • Gears, shafts
    312
  • 1 Input shaft
    312
  • 1.1 Assembly overview - input shaft
    312
  • 1.2 Dismantling and assembling input shaft
    314
  • 1.3 Adjusting input shaft
    319
  • 1.4 Renewing input shaft seal
    324
  • 2 Output shaft
    326
  • 2.1 Assembly overview - output shaft
    326
  • 2.2 Dismantling and assembling output shaft
    329
  • 2.3 Adjusting output shaft
    339
  • 3 Reverse shaft
    345
  • 3.1 Assembly overview - reverse shaft
    345
  • 3.2 Dismantling and assembling reverse shaft
    348
  • Final drive - differential
    351
  • 1 Oil seals
    351
  • 1.1 Overview of fitting locations - seals
    351
  • 1.2 Renewing left oil seal
    352
  • 1.3 Renewing right oil seal
    354
  • 2 Differential
    358
  • 2.1 Assembly overview - differential
    358
  • 2.2 Dismantling and assembling differential
    359
  • 2.3 Adjusting differential
    365
  • 3 Adjustment overview
    369
Manufacturer's designation 6-speed manual gearbox 02S
Manufacturer Volkswagen
Suitable for Golf Cabriolet (2012) / Passat CC (2009) / Golf VII (2013) / Golf Variant (2014)
Suitable car types 517, 5G1, BA5
Transmission designations 02S
Transmission types JAU, FND, GPS, GQM, GQP, HGG, GXV, GQN, GQL, GLB, FYG, FNG, JXR, JYG, JYJ, JYL, KKP, KVY, KRX, HHS, HXP, HYG, JCK, JCQ, KRZ, KVT, KVV, KVW, KVX, KVZ, KWA, KWB, KWC, KWD, LKA, MDP, MUE, MUF, MAW, MCB, MFR, MJJ, MUJ, MYP, JCN, JWX, JCL, JCM, JCP, JWN, JWP, JXP, JYH, JYK
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

Running gear, axles, steering

Examplepage for repair manual Running gear, axles, steering

For Golf Cabriolet (2012)

23,77 € Details

Communication

Examplepage for repair manual Communication

For Golf Cabriolet (2012)

10,05 € Details

Auxiliary heater

Examplepage for repair manual Auxiliary heater

For Golf (2004 - 2007) / Golf (2009) / Golf Cabriolet (2012)

8,28 € Details

4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

Examplepage for repair manual 4-cylinder injection engine (2.0 l engine, turbocharger) Volkswagen R GmbH

For Golf (2004 - 2007) / Scirocco (2008) / Golf (2009) / Golf Cabriolet (2012)

24,44 € Details

Wheels and Tyres Guide - General Information

Examplepage for repair manual Wheels and Tyres Guide - General Information

For Phaeton (2001 - 2008) / Touran (2003 - 2011) / EOS (2006) / Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Golf (2009) / Scirocco (2008) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Passat Lim (2015 >) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Touran (2016 > ) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Golf (2017) / Beetle (2017) / e-Golf (2017) / e-UP! (2017) / Polo (2018) / Atlas (2017 >)

11,39 € Details

Manual on Localising the Ingress of Water

Examplepage for repair manual Manual on Localising the Ingress of Water

For Touran (2003 - 2011) / EOS (2006) / Passat Variant (2006 - 2007) / Jetta 2-türig Rl (1980 - 1984) / Passat (2005 - 2008) / Jetta 4-türig Ll (1980 - 1984) / Tiguan (2008) / Passat CC (2009) / Scirocco (2008) / Golf (2009) / Golf Plus (2009) / Golf VI Variant (2010) / Touareg (2011) / Sharan (2011) / Polo (Russ.) (2010) / Polo A05 (2010) / Passat/Passat Variant (2011 >) / Passat/Passat Variant (2011 >) / Golf Cabriolet (2012) / Beetle (NBL) Limousine (2012) / Passat (NMS - US) (2012) / Passat CC (2009) / Beetle (NBC) Cabrio (2012) / Up! (2012) / Golf VII (2013) / Golf Variant (2014) / Polo MY (KH) (2014) / Polo MY (LIM) (2014) / Jetta (2014 >) / eUp! (ab 2014) / eGolf (ab 2014) / Polo (2014) / Golf (Mexiko) (2014 >) / Jetta (Malaysia) (2013 >) / Golf Sportsvan (2014 >) / Scirocco GP (2015) / Polo (Malaysia) (2015 >) / Passat Lim (2015 >) / Polo G (Indien) (2015) / Touareg FL (2015 > ) / Passat Var. (2015 >) / Sharan (2016 > ) / Polo G (Indien) (2015) / Polo (Russland) (2015 >) / Polo Malaysia (2016) / Touran (2016 > ) / Passat (2016) / Tiguan (2016) / VW eUP (2012) / VW Beetle (2011) / Golf VII (2017) / Arteon () / Tiguan RUS (2017) / e-Golf (2017) / e-UP! (2017) / Golf [MX] (2018 >) / Polo (2018) / T-Roc (2018 >) / Jetta [MX] (2018 >) / Golf Sportsvan (2018 >) / Passat (USA) (2019 >) / T-Roc Cabriolet (2020 >) / Tiguan (2021 >) / Arteon (2021 >) / Arteon Shooting Brake (2021 >)

4,58 € Details

General body repairs, exterior

Examplepage for repair manual General body repairs, exterior

For Golf Cabriolet (2012)

29,40 € Details

Brake system

Examplepage for repair manual Brake system

For Golf Cabriolet (2012)

10,33 € Details

4-cylinder direct injection engine (1.2 l engine, 2V, EA 111, turbocharger)

Examplepage for repair manual 4-cylinder direct injection engine (1.2 l engine, 2V, EA 111, turbocharger)

For Touran (2003 - 2011) / Golf (2009) / Golf Plus (2009) / Polo A05 (2010) / Golf Cabriolet (2012)

21,98 € Details

General body repairs, interior

Examplepage for repair manual General body repairs, interior

For Golf Cabriolet (2012)

15,31 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 1Y09598732QL Schalter

1Y09598732QL

Schalter

28,26 €

Details
car part 5Q0825271A Abdeckung

5Q0825271A

Abdeckung

3,69 €

Details
car part 3B0130295AA Rohr

3B0130295AA

Rohr

45,23 €

Details
car part 055129723A Stuetze

055129723A

Stuetze

5,88 €

Details
car part 078133148A Dichtring

078133148A

Dichtring

6,84 €

Details

Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

Examplepage for repair manual Nr. 534: Der 1,4 l-3-Zylinder-TDI-Motor der Dieselmotoren-Baureihe EA288

5,89 € Details

Elektrische Anlage

Examplepage for repair manual Elektrische Anlage

For New Beetle Cabrio (2003 - 2010) / New Beetle / New Beetle (USA) (1998 - 2007) / New Beetle (Europe) (1999 - 2002)

21,63 € Details

4-Zyl. Common Rail (1,6- und 2,0 l, 4V, Turbolader, EA 288)

Examplepage for repair manual 4-Zyl. Common Rail (1,6- und 2,0 l, 4V, Turbolader, EA 288)

For Golf VII (2013) / Golf Variant (2014) / Golf Sportsvan (2014 >) / Touran (2016 > ) / Golf VII (2017) / Golf (2017) / Golf Sportsvan (2018 >)

47,69 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts