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  • Examplepage for repair manual 3 5-speed manual gearbox 0AH
  • Examplepage for repair manual 5-speed manual gearbox 0AH
  • Examplepage for repair manual 2 5-speed manual gearbox 0AH
  • Examplepage for repair manual 3 5-speed manual gearbox 0AH

5-speed manual gearbox 0AH

For Touran / Passat / Passat Variant / Golf / Golf Plus

Original Volkswagen repair manual


23,70 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

5.777 KB

300 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Touran, Removing and installing gearbox, Passat, Input shaft and Differential. Show more
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Repair manual 5-speed manual gearbox 0AH PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification of gearbox
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Code letters, assembly allocation and capacities - Touran 2003 ►
    2
  • 1.3 Identification codes, assembly allocation, capacities, Passat 2006 ►
    3
  • 1.4 Identification codes, assembly allocation, capacities, Golf 2009 ►
    3
  • 1.5 Identification codes, assembly allocation, capacities, Golf Plus 2009 ►
    4
  • 2 Overview - power transmission
    5
  • 3 Calculating overall gear ratio “i”
    7
  • 4 General repair instructions
    8
  • 4.1 Gearbox
    8
  • 4.2 Gaskets and seals
    8
  • 4.3 Sealant
    8
  • 4.4 Locking devices
    9
  • 4.5 Nuts and bolts
    9
  • 4.6 Bearings
    9
  • 4.7 Shims
    9
  • 4.8 Synchro-rings
    10
  • 4.9 Gear wheels
    10
  • 4.10 Synchromeshed gears
    10
  • 4.11 Clutch
    10
  • 5 Safety precautions for vehicles with a start-stop system
    11
  • Clutch
    12
  • 1 Repairing clutch mechanism, Touran
    12
  • 1.1 Overview
    12
  • 1.2 Assembly overview - pedal cluster with clutch pedal switch F36 to 05.03
    13
  • 1.3 Removing and installing clutch pedal switch F36
    14
  • 1.4 Removing and installing mounting bracket (all Tourans)
    15
  • 1.5 Removing and installing master cylinder with mounting bracket removed (through 05.03)
    23
  • 1.8 Removing and installing over-centre spring with mounting bracket installed
    28
  • 1.9 Removing and installing clutch pedal with mounting bracket installed
    31
  • 1.11 Removing and installing clutch position sender G476 (from 06. 03)
    36
  • 1.12 Assembly overview - hydraulics (LHD)
    38
  • 1.13 Assembly overview - hydraulics (RHD)
    41
  • 1.14 Removing and installing slave cylinder
    42
  • 2 Repairing clutch mechanism, Passat, Golf and Golf Plus
    45
  • 2.1 Overview
    45
  • 2.2 Assembly overview - pedal cluster
    46
  • 2.3 Removing and installing over-centre spring, Golf 2009 ► LHD
    47
  • 2.4 Removing and installing over-centre spring - Golf 2009 ► right-hand drive
    52
  • 2.5 Removing and installing over-centre spring, Golf Plus
    57
  • 2.6 Removing and installing over-centre spring, Passat
    62
  • 2.7 Removing and installing clutch pedal, Golf 2009 ► LHD
    63
  • 2.8 Removing and installing clutch pedal - Golf 2009 ► right-hand drive
    69
  • 2.9 Removing and installing clutch pedal, Golf Plus
    74
  • 2.10 Removing and installing clutch pedal, Passat
    80
  • 2.11 Removing and installing mounting bracket, Golf 2009 ► LHD
    82
  • 2.13 Removing and installing mounting bracket, Golf Plus left-hand drive
    93
  • 2.14 Removing and installing mounting bracket, Passat
    98
  • 2.15 Removing and installing master cylinder
    102
  • 2.16 Removing and installing clutch position sender G476
    103
  • 2.17 Assembly overview - hydraulics (LHD)
    106
  • 2.18 Assembly overview - hydraulics (RHD)
    108
  • 2.19 Removing and installing slave cylinder
    109
  • 3 Bleeding clutch system
    112
  • 4 Repairing clutch release mechanism
    114
  • 5 Repairing clutch
    116
  • Controls, housing
    119
  • 1 Repairing selector mechanism, Touran
    119
  • 1.1 Installation position of selector mechanism
    119
  • 1.2 Removing and installing gear knob and cover
    120
  • 1.3 Removing and installing gaiter with gear knob
    121
  • 1.4 Repairing gear lever and selector housing (through 10.06)
    123
  • 1.5 Repairing gear lever and selector housing (from 11.06)
    125
  • 1.6 Assembly overview - removing and installing selector cables
    130
  • 1.7 Removing and installing selector mechanism
    134
  • 2 Repairing selector mechanism, Passat, Golf and Golf Plus
    138
  • 2.1 Installation position of selector mechanism
    138
  • 2.2 Removing and installing gear knob and cover
    139
  • 2.3 Removing and installing gaiter with gear knob and noise insulation, Golf
    140
  • 2.4 Removing and installing gaiter with gear knob and noise insulation, Golf Plus
    142
  • 2.5 Removing and installing gaiter with gear knob, Passat
    144
  • 2.6 Repairing gear lever and selector housing (through 10.06)
    145
  • 2.7 Repairing gear lever and selector housing (from 11.06)
    148
  • 2.8 Attaching base plate
    153
  • 2.9 Assembly overview - removing and installing selector cables
    153
  • 2.10 Removing and installing selector mechanism
    156
  • 3 Adjusting selector mechanism
    161
  • 3.1 Checking selector mechanism
    163
  • 5.1 Removing gearbox
    169
  • 5.2 Installing gearbox
    174
  • 6 Removing and installing gearbox, Passat
    182
  • 6.1 Removing gearbox
    183
  • 6.2 Installing gearbox
    187
  • 7 Removing and installing gearbox, Golf
    194
  • 7.1 Removing gearbox
    197
  • 7.2 Installing gearbox
    202
  • 8 Removing and installing gearbox, Golf Plus
    209
  • 8.1 Removing gearbox
    211
  • 8.2 Installing gearbox
    216
  • 9 Transporting gearbox
    223
  • 10 Securing to engine and gearbox support
    224
  • 11 Checking gearbox oil
    226
  • 12 Dismantling and assembling gearbox
    228
  • 12.1 Overview - gearbox
    228
  • 12.2 Assembly overview
    229
  • 12.3 Removing and installing cover for gearbox housing and 5th gear
    230
  • 12.4 Removing and installing clutch housing
    231
  • 12.6 Dismantling and assembling procedure
    233
  • 13 Repairing gearbox housing and clutch housing
    244
  • 14 Repairing selector unit
    247
  • 15 Dismantling and assembling selector forks
    250
  • Gears, shafts
    255
  • 1 Input shaft
    255
  • 1.1 Dismantling and assembling input shaft
    255
  • 2 Output shaft
    266
  • 2.1 Dismantling and assembling output shaft
    266
  • Final drive - differential
    274
  • 1 Renewing flange shaft oil seals with gearbox installed, Touran
    274
  • 1.1 Renewing oil seal for left flange shaft
    274
  • 1.2 Renewing seal for right flange shaft
    276
  • 2 Renewing flange shaft oil seals with gearbox installed, Passat, Golf and Golf Plus
    279
  • 2.1 Renewing oil seal for left flange shaft
    279
  • 2.2 Renewing seal for right flange shaft
    280
  • 3 Differential
    283
  • 3.1 Dismantling and assembling differential
    283
  • 3.2 Adjusting differential
    290
Manufacturer's designation 5-speed manual gearbox 0AH
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Golf (2009) / Golf Plus (2009)
Suitable car types 1T, 5K1, 521
Transmission designations 0AH
Transmission types GPM, FVF, FZS, HFN, GXZ, GUG, FZU, FZT, KLK, KHH, KHS, LBP, LBR, LBS, LBU, LBV, LBW, LHV, LPB, LBT, LJL, LMF, MBQ, MBR, MBS, MBT, MBU, MBX, MHR, JJS, JJT, JJU, JJV, JJW, JQX, KBQ
Category Reparaturanleitung

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