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  • Examplepage for repair manual 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
  • Examplepage for repair manual 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
  • Examplepage for repair manual 2 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
  • Examplepage for repair manual 3 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)

4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)

For Touran / Passat / Passat Variant / Passat/Passat Variant

Original Volkswagen repair manual


23,56 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

14.650 KB

298 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Coolant pump, regulation of cooling system, Radiator/radiator fan, Turbocharger, Injectors, Checking natural gas supply system for leaks, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual 4-cylinder direct-injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Identification
    1
  • 1.1 Engine number, engine data
    1
  • 2 Safety instructions
    3
  • 2.1 Safety precautions when working on fuel supply system
    3
  • 2.2 Safety precautions when working on natural gas system
    4
  • 2.4 Safety precautions when working on cooling system
    7
  • 2.5 Safety precautions when working on ignition system
    8
  • 3 Repair instructions
    9
  • 3.1 Rules for cleanliness
    9
  • 3.2 Foreign objects in engine
    9
  • 3.3 Contact corrosion
    9
  • 3.4 Routing and securing lines
    9
  • 3.5 Installing coolers, condensers and radiators
    10
  • Removing and installing engine
    11
  • 1 Removing and installing engine
    11
  • 1.1 Removing engine
    11
  • 1.2 Installing engine
    20
  • 2 Assembly mountings
    25
  • 2.1 Assembly overview - assembly mountings
    25
  • Crankshaft group
    26
  • 1 Cylinder block (pulley end)
    26
  • 1.1 Assembly overview - poly V-belt drive
    26
  • 1.2 Assembly overview - cylinder block (pulley end)
    28
  • 1.3 Removing and installing poly V-belt
    30
  • 1.4 Removing and installing ancillary bracket
    33
  • 1.5 Removing and installing pulley
    34
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    36
  • 2 Cylinder block, gearbox end
    40
  • 2.1 Assembly overview - cylinder block, gearbox end
    40
  • 2.2 Renewing crankshaft sealing flange - flywheel end
    41
  • 3 Crankshaft
    49
  • 3.1 Assembly overview - crankshaft
    49
  • 3.2 Crankshaft dimensions
    50
  • 3.3 Renewing needle bearing in crankshaft
    50
  • 4 Pistons and conrods
    52
  • 4.1 Assembly overview - pistons and conrods
    52
  • 4.2 Checking piston and cylinder bore
    53
  • 4.3 Removing and installing oil spray jets
    55
  • 4.4 Separating new conrod
    56
  • Cylinder head, valve gear
    57
  • 1 Cylinder head
    57
  • 1.1 Assembly overview - cylinder head
    57
  • 1.2 Removing and installing cylinder head
    59
  • 1.3 Removing and installing camshaft housing
    64
  • 1.4 Checking compression
    72
  • 2 Cover for timing chain
    74
  • 2.1 Removing and installing valve timing housing (timing case)
    74
  • 3 Chain drive
    88
  • 3.1 Checking valve timing
    88
  • 3.2 Adjusting valve timing
    90
  • 3.3 Checking timing chain
    99
  • 3.4 Removing and installing timing chain and chain drive for oil pump
    106
  • 4 Valve gear
    117
  • 4.1 Assembly overview - valve gear
    117
  • 4.2 Measuring axial play of camshaft
    119
  • 4.3 Removing and installing valve stem seals
    119
  • 5 Inlet and exhaust valves
    122
  • 5.1 Checking valve guides
    122
  • 5.2 Reworking valve seats
    122
  • Lubrication
    124
  • 1 Sump, oil pump
    124
  • 1.1 Assembly overview – sump/oil pump
    124
  • 1.2 Engine oil
    126
  • 1.3 Removing and installing sump
    127
  • 1.4 Removing and installing oil pump
    130
  • 2 Oil filter, oil pressure switch
    133
  • 2.1 Checking oil pressure and oil pressure switch
    133
  • Cooling
    135
  • 1 Cooling system, coolant
    135
  • 1.1 Coolant hose schematic diagram
    135
  • 1.2 Draining and filling coolant
    137
  • 1.3 Checking cooling system for leaks
    141
  • 2 Coolant pump, regulation of cooling system
    144
  • 2.1 Assembly overview - thermostat
    144
  • 2.2 Removing and installing coolant pump
    145
  • 2.3 Removing and installing coolant pump pulley
    151
  • 2.4 Removing and installing coolant circulation pump V50
    155
  • 3 Radiator/radiator fan
    158
  • 3.1 Assembly overview – radiator/radiator fan
    158
  • 3.3 Removing and installing radiator
    160
  • Turbocharging/supercharging
    162
  • 1 Turbocharger
    162
  • 1.1 Assembly overview - turbocharger
    162
  • 1.2 Removing and installing turbocharger
    166
  • 1.3 Checking vacuum unit for turbocharger
    170
  • 1.4 Adjusting vacuum unit for turbocharger
    172
  • 1.5 Renewing vacuum unit for turbocharger
    177
  • 2 Charge air system
    180
  • 2.1 Assembly overview - charge air system
    180
  • 2.2 Assembly overview - charge-air hose connections
    181
  • 2.3 Checking charge air system for leaks
    182
  • 2.4 Removing and installing charge air cooler
    186
  • 3 Supercharger
    192
  • 3.1 Assembly overview - supercharger
    192
  • 3.2 Removing and installing supercharger
    194
  • 3.3 Removing and installing drive unit seal for supercharger
    201
  • Mixture preparation - injection
    205
  • 1 Injection system
    205
  • 1.1 General notes on injection
    205
  • 2 Injectors
    206
  • 2.1 Assembly overview - fuel rail with injectors
    206
  • 2.2 Releasing high pressure in fuel system
    207
  • 2.3 Removing and installing injectors
    208
  • 2.4 Renewing seal on injector
    211
  • 3 Checking natural gas supply system for leaks
    214
  • 3.1 Different pressure sections of natural gas supply system
    214
  • 3.2 Determining pressure in gas system
    217
  • 3.3 Determining operating mode of natural gas vehicles
    217
  • 3.4 Activating/deactivating natural gas mode
    218
  • 3.5 Checking gas system for leaks
    219
  • 4 Gas injectors
    225
  • 4.1 Removing and installing gas rail with gas injectors N366 , N367 , N368 , N369
    225
  • 5 Gas pressure regulator
    228
  • 5.1 Assembly overview - gas pressure regulator
    228
  • 5.2 Removing and installing gas pressure regulator
    233
  • 5.3 Removing and installing tank pressure sensor G400
    238
  • 6 Air filter
    242
  • 6.1 Assembly overview - air filter housing
    242
  • 6.2 Removing and installing air filter housing
    243
  • 7 Intake manifold
    244
  • 7.1 Assembly overview - intake manifold
    244
  • 7.2 Removing and installing upper part of intake manifold
    251
  • 7.3 Removing and installing lower part of intake manifold
    256
  • 7.4 Removing and installing regulating flap control unit J808 and throttle valve module J338
    258
  • 7.5 Cleaning throttle valve module J338
    260
  • 8 High-pressure pump
    262
  • 8.1 Assembly overview - high-pressure pump
    262
  • 8.2 Removing and installing high-pressure pump
    263
  • 9 Senders and sensors
    268
  • 9.1 Checking fuel pressure sender G247
    268
  • 10 Engine control unit
    272
  • 10.1 Removing and installing engine control unit J623 (Passat ▶10.2010)
    272
  • 10.3 Removing and installing engine control unit J623 (Passat 11.2010▶)
    274
  • 10.5 Removing and installing engine control unit J623 (Touran)
    278
  • 10.6 Removing and installing engine control unit J623 with protective housing (Touran)
    279
  • Exhaust system
    283
  • 1 Emission control
    283
  • 1.1 Assembly overview – emission control
    283
  • 2 Exhaust pipes, silencers
    285
  • 2.1 Assembly overview - silencers
    285
  • 2.2 Removing and installing front exhaust pipe
    286
  • Ignition system
    287
  • 1 Ignition system
    287
  • 1.1 General notes
    287
  • 1.2 Assembly overview - ignition system
    287
  • 1.3 Test data, spark plugs
    289
  • 1.4 Removing and installing ignition coils with output stage
    289
  • 1.5 Removing and installing engine speed sender G28
    291
Manufacturer's designation 4-cylinder direct-injection engine (1.4 l, natural gas, EA 111, turbocharger, supercharger)
Manufacturer Volkswagen
Suitable for Touran (2003 - 2011) / Passat / Passat Variant (2005 - 2008) / Passat/Passat Variant (2011 >)
Suitable car types 1T, 362, 365
Engine code CDGA
Category Reparaturanleitung

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