Name: 5-speed manual gearbox 02T
Brand: Volkswagen
SKU: CDGf7ebf619fc6d
Price: 17.28 EUR
Availability: InStock

Content
Details
Reviews

Repair manual Polo / Polo A05 5-speed manual gearbox 02T PDF download has the following content:

Chapter overview

Technical data
1
1 Gearbox identification
1
1.1 Location on gearbox
1
1.2 Identification codes, assembly allocation, capacities, Polo 2002 ►
1
1.3 Identification codes, assembly allocation, capacities, Polo 2010 ►
13
2 Overview - power transmission
15
3 General repair notes
17
3.1 Contact corrosion!
17
3.2 Special tools
17
3.3 Gearbox
17
3.4 Seals and sealing rings
17
3.5 Sealant
18
3.6 Locking devices
18
3.7 Nuts and bolts
18
3.8 Bearings
18
3.9 Shims
19
3.10 Synchro-rings
19
3.11 Gear wheels
19
3.12 Synchromeshed gears
19
3.13 Clutch
19
4 Safety measures for vehicles with start/stop system
20
Clutch
21
1 Repairing clutch mechanism
21
1.1 Overview - clutch actuation
21
1.2 Assembly overview - pedal cluster, Polo 2002 ►
22
1.3 Assembly overview - pedal cluster, Polo 2010 ►
23
1.4 Distinguishing between clutch pedal switches F36
25
1.5 Removing and installing, adjusting clutch pedal switch F36 with round housing
25
1.6 Removing and installing clutch pedal switch F36 with round housing
26
1.7 Removing and installing over-centre spring, Polo 2002 ►
27
1.8 Removing and installing mounting bracket, Polo 2002 ►
29
1.9 Removing and installing mounting bracket with master cylinder, Polo 2010 ►
31
1.10 Removing and installing clutch pedal, Polo 2002 ►
35
1.11 Removing and installing clutch pedal with over-centre spring, Polo 2010 ► LHD
37
1.12 Removing and installing clutch pedal with extension spring, Polo 2010 ► LHD
40
1.13 Removing and installing clutch pedal, Polo 2010 ► RHD
42
1.14 Assembly overview - hydraulics (LHD)
45
1.15 Assembly overview - hydraulics (RHD)
48
1.16 Removing and installing master cylinder, Polo 2002 ►
50
1.17 Removing and installing master cylinder, Polo 2010 ►
52
1.18 Removing and installing slave cylinder
53
1.19 Bleeding clutch system
54
2 Repairing clutch release mechanism
56
3 Repairing clutch
58
Controls, housing
61
1 Repairing selector mechanism
61
1.1 Installation position of selector mechanism
61
1.2 Overview of selector mechanism
62
1.3 Assembly overview - selector lever knob and cover, Polo 2002 ►
63
1.4 Removing and installing gear knob and cover, Polo 2002 ►
63
1.5 Assembly overview - selector lever knob and cover, Polo 2010 ►
65
1.6 Removing and installing gear knob and cover, Polo 2010 ►
66
1.7 Repairing gear lever and selector housing (through 05.06)
67
1.8 Repairing gear lever and selector housing (from 06.06)
69
1.9 Assembly overview - removing and installing selector cables
71
1.10 Removing and installing selector mechanism
75
1.11 Adjusting selector mechanism
79
2 Removing and installing gearbox, Polo 2002 ► with petrol engine
83
2.1 Removing gearbox
84
2.2 Installing gearbox
89
3 Removing and installing gearbox, Polo 2002 ► with 4-cyl. diesel engine
96
3.1 Removing gearbox
97
3.2 Installing gearbox
102
4 Removing and installing gearbox, Polo 2002 ► with 3-cylinder TDI engine
108
4.1 Removing gearbox
109
4.2 Installing gearbox
115
5 Removing and installing gearbox, Polo 2010 ►
122
5.1 Removing gearbox
123
5.2 Installing gearbox
129
6 Transporting gearbox
136
7 Checking gear oil
137
8 Dismantling and assembling gearbox
139
8.1 Overview - gearbox
139
8.2 Assembly overview
140
8.4 Assembly overview - removing and installing clutch housing
142
8.6 Dismantling and assembling procedure
144
9 Repairing gearbox housing and clutch housing
155
10 Repairing selector unit
160
11 Dismantling and assembling selector forks
163
Gears, shafts
168
1 Dismantling and assembling input shaft
168
2 Dismantling and assembling output shaft
179
Final drive - differential
186
1 Renewing flange shaft oil seals with gearbox installed
186
1.1 Renewing oil seal for left flange shaft
186
1.2 Renewing seal for right flange shaft
188
2 Differential
191
2.1 Dismantling and assembling differential
191
2.2 Adjusting differential
200

Manufacturer's designation	5-speed manual gearbox 02T
Manufacturer	Volkswagen
Suitable for	Polo (2002 - 2005) / Polo (2005 - 2007) / Polo A05 (2010)
Suitable car types	9N1, 6R1
Transmission designations	02T
Transmission types	GEG, GKZ, GRT, GSK, FNT, FLU, GSE, GEQ, GRY, HCS, EYX, HDT, GSJ, GSH, GSF, GSD, GSB, GSA, GRZ, GRX, GRU, GRS, GRQ, GRP, GLW, GKW, GKV, GKU, GKT, GKS, GKR, GKP, GKN, GKL, GKJ, GEW, GEV, GEU, GET, GES, GER, GEP, GEM, GEL, GEJ, GEF, GDR, GDQ, FSP, FRA, FQE, FQD, FMX, FHE, FDV, FCT, GDP, GDN, GDM, GDL, GDJ, GDH, GDG, GCD, GBZ, FYK, FYH, FXP, FVU, FVT, FVS, FCV, FDM, FDN, FCU, GXS, HSG, FDL, HDK, JFY, JFZ, JGC, JGF, JGJ, JGQ, JGX, JHH, JHL, JHN, JHQ, JUS, EYW, EYY, EZJ, FCX, FNJ, FPU, FVV, GEY, GKX, GSC, HZK, JGN, JGP, JGR, JGS, JHM, JHS, JQM, HZL, JHP, JHG, EJY, FDX, FQT, GAR, GEH, GEK, GEN, GKK, GKM, GKQ, GNB, GRR, GRV, GRW, JGZ, JHJ, HGF, ELR, FXB, JHK, JJZ, KRJ, LGQ, JGU, LNJ, LNR, LUC, LUE, LUP, LUQ, LUS, LUX, LUY, LVA, LVC, LVE, LVG, MAB, MAH, MFX, MGZ, MKN, JGW, HXL, HZM, JFM, JGT, JJL, JFN
Category	Reparaturanleitung

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