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  • Examplepage for repair manual Automatic gearbox 001
  • Examplepage for repair manual 2 Automatic gearbox 001
  • Examplepage for repair manual 3 Automatic gearbox 001

Automatic gearbox 001

For Polo

Original Volkswagen repair manual


12,69 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.236 KB

146 Sites

Detailed technical data

Immediately readable

This repair manual contains: Torque converter, Connecting Volkswagen tester and selecting functions, Carry out basic setting, Electrical and electronic components and their locations, Removing and installing gearbox, Gearbox with selector elements and Definitions:. Show more
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Repair manual Polo Automatic gearbox 001 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Suggestions and criticism, general repair notes
    1
  • 1.1 Suggestions and criticism of this workshop manual
    1
  • 1.2 General repair notes
    2
  • 1.3 Tools
    2
  • 1.4 Gearbox
    2
  • 1.5 ATF
    3
  • 1.6 Seals and sealing rings
    4
  • 1.7 Nuts and bolts
    4
  • 1.8 Locking devices
    5
  • 1.9 Bearing
    5
  • 1.10 Piston rings
    5
  • 1.11 Inner plates
    5
  • 1.12 Shims
    5
  • 1.13 Clutches
    6
  • 1.14 Brakes
    6
  • 1.15 Valve body
    6
  • 1.16 Electrical components
    6
  • 1.17 Guided fault finding, vehicle self-diagnosis and testing
    7
  • 2 Fault finding for the automatic 4-speed gearbox
    8
  • 2.1 Vehicle cannot drive forwards or backwards
    8
  • 2.2 Vehicle will not drive forwards
    9
  • 2.3 Vehicle will not reverse
    9
  • 2.4 Gearbox oily
    9
  • 2.5 Oil or ATF leaks around torque converter
    9
  • 2.6 Visible fouling of ATF and/or engine coolant
    10
  • 2.7 ATF level too low, final drive oil level too high (or vice versa) - no external leaks in gearbox
    10
  • 2.8 Gearbox oily only near breather - no other external leaks in gearbox
    10
  • 2.9 ATF escaping from breather (only for longitudinally installed gearbox 01N)
    10
  • 2.10 Selector mechanism does not move freely
    10
  • 2.12 Parking lock does not engage
    11
  • 2.14 Final drive noisy
    11
  • 2.15 Performance - jolting in neutral or during certain engine and gearbox movements
    12
  • 2.16 Engine speed drops when driving range is selected
    12
  • 2.17 Vehicle does not start at all or also starts in „R-D-3-2-1“
    12
  • 2.18 Vehicle does not start or engine stalls after a short time
    13
  • 2.19 Selector lever can be moved from „N“ or „P“ without brake being operated
    13
  • 2.20 Selector lever cannot be moved from „N“ or „P“ although brake is operated
    13
  • 2.21 Shifts occur sporadically or not at all
    13
  • 2.22 All shifts are »hard or jolting«
    14
  • 2.23 One particular shift is »hard or jolting«
    15
  • 2.25 Shifts take »too long«
    15
  • 2.26 Hard shifts immediately after repair
    16
  • 2.27 Gearbox downshifts at constant vehicle speed without apparent reason
    16
  • 2.28 Gearbox does not downshift for kickdown
    16
  • 2.29 Gearbox does not shift until it warms up
    17
  • 2.30 Gearbox switches to emergency running
    17
  • 2.32 Selector lever position „D“, „3“ or „2“, gearbox does not shift to 1st gear
    18
  • 2.34 Selector lever position „D“ or „3“ does not shift to 3rd gear, hydraulic (3H)
    18
  • 2.35 Selector lever position „D“ or „3“ does not shift to 3rd gear, mechanical (3M)
    19
  • 2.36 Selector lever position „D“ or „3“ does not shift to 3rd gear (not gearbox 001)
    19
  • 2.37 Selector lever position „D“ does not shift to 4th gear
    19
  • 2.38 Selector lever position „D“ does not shift to 4th gear, mechanical (4M)
    20
  • 2.39 Selector lever position „R“, automatic gearbox does not shift to reverse gear
    20
  • 3 Gearbox identification
    21
  • 3.1 Location on gearbox
    21
  • 4 Identification codes, engine allocation, ratios, equipment
    22
  • 5 Capacity
    23
  • 5.1 Planetary gearbox and final drive
    23
  • Torque converter
    24
  • 1 Torque converter
    24
  • 1.1 Identification of torque converter
    24
  • 1.2 Draining torque converter
    24
  • 1.3 Removing and installing torque converter oil seal
    25
  • 1.4 Installing torque converter
    26
  • Controls, housing
    27
  • 1 Connecting Volkswagen tester and selecting functions
    27
  • 2 Carry out basic setting
    29
  • 3 Electrical and electronic components and their locations
    30
  • 3.1 Components in vehicle
    30
  • 3.2 Components on gearbox
    32
  • 3.3 Adjusting multifunction switch F125
    34
  • 3.4 Removing and installing senders G38 and G68
    34
  • 3.5 Removing and installing wiring harness
    35
  • 4 Repairing selector mechanism
    37
  • 4.1 Checking selector mechanism
    37
  • 4.2 Checking and adjusting selector lever cable
    38
  • 4.3 Checking operation of the ignition key withdrawal lock
    38
  • 4.4 Dismantling and assembling selector mechanism
    39
  • 4.5 Removing and installing selector lever lock solenoid N110
    42
  • 4.6 Removing and installing selector lever cable
    43
  • 4.7 Removing and installing selector lever
    45
  • 4.8 Removing and installing locking cable
    48
  • 4.9 Adjusting locking cable
    49
  • 5 Removing and installing gearbox
    51
  • 5.1 Removing gearbox
    52
  • 5.2 Transporting automatic gearbox
    57
  • 5.3 Installing gearbox
    58
  • 5.4 Specified torques
    59
  • 6 Checking ATF level and topping up
    60
  • 6.1 Checking ATF level
    61
  • 6.2 Topping up ATF
    63
  • 6.3 Draining and filling ATF
    63
  • 7 Gearbox with selector elements
    65
  • 7.1 Position of selector elements
    65
  • 7.2 Position of selector elements
    66
  • 8 Dismantling and assembling gearbox
    69
  • 8.1 Removing and installing ATF cooler and ATF filler tube
    69
  • 8.2 Overview - dismantling and assembling planetary gearbox
    69
  • 8.3 I - Removing and installing ATF pump up to large sun gear
    70
  • 8.4 II - Removing and installing gearbox housing cover up to input gear
    72
  • 8.5 Dismantling and assembling planetary gearbox
    74
  • 8.6 Overview - all planetary gearbox adjustments
    88
  • 8.7 Adjusting reverse gear brake B1
    89
  • 8.8 Adjusting 2nd and 4th gear brake B2
    91
  • 8.9 Adjusting clutch play
    93
  • Gears, control
    98
  • 1 Dismantling and assembling ATF pump
    98
  • 2 Dismantling and assembling freewheel
    100
  • 3 Dismantling and assembling 1st to 3rd gear clutch K1
    101
  • 4 Dismantling and assembling reverse gear clutch K2
    104
  • 5 Dismantling and assembling 3rd and 4th gear clutch K3
    106
  • 6 Dismantling and assembling reverse gear brake B1
    109
  • 7 Dismantling and assembling piston for 2nd and 4th gear brake B2
    111
  • 8 Removing and installing valve body
    113
  • 9 Dismantling and assembling parking lock
    116
  • Final drive - differential
    119
  • 1 Renewing oil seals for flange shafts
    119
  • 1.1 Removing and installing left flange shaft
    119
  • 1.2 Removing and installing right flange shaft
    120
  • 2 Dismantling and assembling final drive
    122
  • 2.1 Overview - final drive repair
    122
  • 2.2 Removing and installing differential
    123
  • 2.3 Removing and installing pinion shaft
    124
  • 2.4 Dismantling and assembling differential
    127
  • 3 Adjusting final drive
    132
  • 3.1 Overview of adjustments
    132
  • 3.2 Adjustments to be completed after renewing individual components
    132
  • 3.3 Adjusting differential
    133
  • 3.4 Adjusting pinion shaft
    135
  • 4 Definitions:
    138
Manufacturer's designation Automatic gearbox 001
Manufacturer Volkswagen
Suitable for Polo (2002 - 2005) / Polo (2005 - 2007)
Suitable car types 9N1, 9N3
Transmission designations 1
Transmission types GJG, ESK, ESL, GCU, GJF
Category Reparaturanleitung

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