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  • Examplepage for repair manual 6-speed manual gearbox 0A8
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  • Examplepage for repair manual 3 6-speed manual gearbox 0A8
  • Examplepage for repair manual 6-speed manual gearbox 0A8
  • Examplepage for repair manual 2 6-speed manual gearbox 0A8
  • Examplepage for repair manual 3 6-speed manual gearbox 0A8

6-speed manual gearbox 0A8

For Polo

Original Volkswagen repair manual


14,95 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.415 KB

177 Sites

Detailed technical data

Immediately readable

This repair manual contains: Repairing clutch mechanism, Removing and installing gearbox, Input shaft, Output shaft for 1st through 4th gears, Adjustment overview and Differential. Show more
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Repair manual Polo 6-speed manual gearbox 0A8 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Location on gearbox
    1
  • 1.2 Identification code, assembly allocation and capacities
    1
  • 2 Overview - power transmission
    4
  • 3 Calculating overall gear ratio “i”
    6
  • 4 General repair notes
    7
  • 4.1 Contact corrosion!
    7
  • 4.2 Repair instructions
    7
  • Clutch
    10
  • 1 Repairing clutch mechanism
    10
  • 1.1 Overview
    10
  • 1.2 Assembly overview - pedal cluster
    11
  • 1.3 Distinguishing between clutch pedal switches F36
    12
  • 1.4 Removing and installing clutch pedal switch F36 with rectangular housing
    12
  • 1.5 Removing and installing clutch pedal switch F36 with round housing
    13
  • 1.6 Removing and installing over-centre spring
    14
  • 1.7 Removing and installing mounting bracket
    15
  • 1.8 Removing and installing clutch pedal
    18
  • 1.9 Assembly overview - hydraulics (LHD)
    20
  • 1.10 Assembly overview - hydraulics (RHD)
    22
  • 1.11 Removing and installing master cylinder
    24
  • 1.12 Bleeding clutch system
    26
  • 2 Repairing clutch release mechanism
    28
  • 2.1 Removing pipe/hose line and bleeder from and installing on slave cylinder
    29
  • 2.2 Removing and installing slave cylinder with release bearing
    29
  • 2.3 Removing and installing pipe/hose line
    30
  • 2.4 Renewing input shaft seal
    32
  • 3 Repairing clutch
    35
  • Controls, housing
    38
  • 1 Repairing selector mechanism
    38
  • 1.1 Installation position of selector mechanism
    38
  • 1.2 Removing and installing gear knob and cover
    40
  • 1.4 Repairing gear lever and selector housing (through 05.06)
    42
  • 1.5 Repairing gear lever and selector housing (from 06.06)
    44
  • 1.6 Assembly overview - removing and installing selector cables
    46
  • 1.7 Removing and installing selector mechanism
    48
  • 1.8 Adjusting selector mechanism
    51
  • 1.9 Functional check
    53
  • 2 Removing and installing gearbox
    55
  • 2.1 Removing gearbox
    57
  • 2.2 Installing gearbox
    62
  • 3 Checking gear oil
    68
  • 4 Dismantling and assembling gearbox
    70
  • 4.1 Overview - gearbox
    70
  • 4.2 Assembly overview
    70
  • 4.3 Assembly overview - removing and installing gearbox housing and selector unit
    72
  • 4.5 Installing to engine and gearbox support
    75
  • 4.6 Assembly order, gearbox »without« retaining ring A for input shaft sealing cover
    76
  • 4.7 Assembly order, gearbox »with« retaining ring A for input shaft sealing cover
    86
  • 5 Repairing gearbox housing
    97
  • 6 Repairing clutch housing
    108
  • 7 Repairing selector unit
    112
  • 8 Repairing selector forks
    115
  • Gears, shafts
    118
  • 1 Input shaft
    118
  • 1.1 Dismantling and assembling input shaft
    118
  • 2 Output shaft for 1st through 4th gears
    125
  • 2.1 Dismantling and assembling output shaft for 1st through 4th gears
    125
  • 2.2 Adjusting output shaft for 1st through 4th gears
    137
  • 3 Output shaft for 5th, 6th and reverse gears
    143
  • 3.1 Dismantling and assembling output shaft for 5th, 6th and reverse gears
    143
  • 3.2 Adjusting output shaft for 5th, 6th and reverse gears
    153
  • Final drive - differential
    159
  • 1 Renewing flange shaft oil seals with gearbox installed
    159
  • 1.1 Renewing oil seal for left flange shaft
    159
  • 1.2 Renewing seal for right flange shaft
    160
  • 2 Adjustment overview
    163
  • 3 Differential
    164
  • 3.1 Dismantling and assembling differential
    164
  • 3.2 Adjusting differential
    169
Manufacturer's designation 6-speed manual gearbox 0A8
Manufacturer Volkswagen
Suitable for Polo (2002 - 2005) / Polo (2005 - 2007)
Suitable car types 9N1, 9N3
Transmission designations 0A8
Transmission types FSM, HDS, KDV, FJW, FLB, JNC, JRX, KYA, KPB, LNK
Category Reparaturanleitung

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