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  • Examplepage for repair manual 3 5-Speed Manual Gearbox 000.1 and 000.2
  • Examplepage for repair manual 5-Speed Manual Gearbox 000.1 and 000.2
  • Examplepage for repair manual 2 5-Speed Manual Gearbox 000.1 and 000.2
  • Examplepage for repair manual 3 5-Speed Manual Gearbox 000.1 and 000.2

5-Speed Manual Gearbox 000.1 and 000.2

For LT 35 Kombi 4025 / LT 28-35 Fahrgest. / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-35 Kasten 2500 / LT 28-46 Kasten 3550 / LT 35-46 Kasten 4025 / ...

Original Volkswagen repair manual


11,39 €7% VAT incl.

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Immediately available for download

Language: English

Digital PDF file

2.417 KB

128 Sites

Detailed technical data

Immediately readable

This repair manual contains: Servicing clutch mechanism, Removing and installing gearbox and Dismantling and. Show more
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Repair manual 5-Speed Manual Gearbox 000.1 and 000.2 PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Gearbox identification
    1
  • 1.1 Gearbox identification
    1
  • 1.2 Code letters, assembly allocation, ratios, capacities
    2
  • 2 Transmission overview
    5
  • 2.1 Transmission overview
    5
  • 3 Calculating overall ratio i
    7
  • 3.1 Calculating overall ratio i
    7
  • 4 General repair instructions
    7
  • 4.1 General repair instructions
    7
  • Clutch
    10
  • 1 Servicing clutch mechanism
    10
  • 1.1 Servicing clutch mechanism
    10
  • 1.2 Assembly overview - pedal cluster
    11
  • 1.3 Removing and installing over-centre spring
    15
  • 1.4 Removing and installing clutch pedal
    17
  • 1.5 Removing and installing clutch pedal switch (F36)
    17
  • 1.6 Assembly overview - hydraulics and clutch release mechanism
    20
  • 1.7 Bleeding clutch system
    24
  • 2 Servicing clutch
    26
  • 2.1 Servicing clutch
    26
  • Controls, Housing
    34
  • 1 Servicing selector
    34
  • 1.1 Servicing selector
    34
  • 1.2 Servicing selector mechanism
    34
  • 1.3 Removing and installing gearshift lever
    36
  • 1.4 Adjusting selectormechanism
    37
  • 2 Removing and installing gearbox
    39
  • 2.1 Removing and installing gearbox
    39
  • 3 Checking gearbox oil
    45
  • 3.1 Checking gearbox oil
    45
  • 4 Dismantling and
    47
  • 4.1 Dismantling and
    47
  • 4.2 Dismantling and assembling gearbox
    47
  • 4.3 Assembly overview
    47
  • 4.4 Gearboxoverview
    48
  • 4.5 Dismantling and assembling clutch housing, input shaft and selector mechanism
    51
  • 4.6 Dismantling and assembling gearbox casing,output shaft, countershaft and selector rods
    56
  • 4.7 Dismantling and assembling sequence
    60
  • 5 Servicing gearbox housing
    72
  • 5.1 Servicing gearbox housing
    72
  • 6 Renewing oil seal for
    76
  • 6.1 Renewing oil seal for
    76
  • 6.2 Renewing oil seal for propshaft flange on manual gearbox
    76
  • 7 Servicing clutch housing
    79
  • 7.1 Servicing clutch housing
    79
  • 8 Dismantling and
    84
  • 8.1 Dismantling and
    84
  • 8.2 Dismantling and assembling selector
    84
  • 8.3 Dismantling and assembling selector mechanism on gearbox
    84
  • 9 Dismantling and assembling selector rods
    86
  • 9.1 Dismantling and assembling selector rods
    86
  • Gears, Shafts
    88
  • 1 Dismantling and
    88
  • 1.1 Dismantling and
    88
  • 1.2 Dismantling and assembling input shaft and output shaft
    88
  • 1.3 Assembly overview
    89
  • 1.4 Adjusting input shaft
    107
  • 1.5 Adjusting output shaft (manual gearbox 000.1)
    108
  • 2 Dismantlingand assembling countershaft
    110
  • 2.1 Dismantlingand assembling countershaft
    110
  • 3 Dismantling and
    122
  • 3.1 Dismantling and
    122
  • 3.2 Dismantling and assembling shaft with
    122
  • 3.3 Dismantling and assembling shaft with reverse gearwheel
    122
Manufacturer's designation 5-Speed Manual Gearbox 000.1 and 000.2
Manufacturer Volkswagen
Suitable for LT 28-35 Fahrgest 300 / LT 28-35 Fahrgest. / LT 28-35 Kasten 2500 / LT 28-35 Kombi 3000 / LT 28-35 Kombi 3550 / LT 28-46 Doppelkab 35 / LT 28-46 Fahrgest 355 / LT 28-46 Kasten 3550 / LT 35 Kombi 4025 / LT 35-46 Doppelkab 40 / LT 35-46 Fahrgest 402 / LT 35-46 Kasten 4025 (1996 - 2006)
Suitable car types 2D
Transmission designations 1
Transmission types DKW, EXH, DLA, DDX, DDY, DEL, DKX, DKY, DKZ, DLB, DLC, DLD, EXF, EXG, EXJ, EXK
Category Reparaturanleitung

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