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  • Examplepage for repair manual 4-cylinder injection engine (2.0 l engine)
  • Examplepage for repair manual 2 4-cylinder injection engine (2.0 l engine)
  • Examplepage for repair manual 3 4-cylinder injection engine (2.0 l engine)

4-cylinder injection engine (2.0 l engine)

For Jetta 2-türig Rl / Jetta 4-türig Ll

Original Volkswagen repair manual


13,05 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

6.776 KB

151 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Cooling system, coolant, Injectors, Intake manifold and Exhaust pipes, silencers. Show more
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Repair manual Jetta 2-türig Rl / Jetta 4-türig Ll 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety instructions
    1
  • 1.1 Safety precautions when working on fuel supply system
    1
  • 1.3 Safety precautions when working on ignition system
    2
  • 1.4 Safety precautions when working on cooling system
    3
  • 2 Identification
    4
  • 2.1 Engine number, engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 Foreign objects in engine
    6
  • 3.3 Contact corrosion
    6
  • 3.4 Routing and securing lines
    6
  • 3.5 Installing coolers, condensers and radiators
    6
  • Removing and installing engine
    8
  • 1 Removing and installing engine
    8
  • 1.1 Removing engine
    8
  • 1.2 Securing engine on engine and gearbox support
    14
  • 1.3 Installing engine
    15
  • 2 Assembly mountings
    19
  • 2.1 Assembly overview - assembly mountings
    19
  • 2.2 Removing and installing engine mountings
    20
  • 2.3 Supporting engine in installation position
    24
  • 2.4 Adjusting assembly mountings
    27
  • 2.5 Checking adjustment of assembly mountings
    29
  • Crankshaft group
    30
  • 1 Cylinder block (pulley end)
    30
  • 1.1 Assembly overview - cylinder block (pulley end)
    30
  • 1.2 Removing and installing poly V-belt
    31
  • 1.3 Renewing crankshaft oil seal - belt pulley end
    33
  • 1.4 Removing and installing sealing flange on pulley end
    36
  • 2 Cylinder block, gearbox end
    39
  • 2.1 Assembly overview - cylinder block, gearbox end
    39
  • 2.2 Removing and installing drive plate
    40
  • 3 Crankshaft
    42
  • 3.1 Assembly overview - crankshaft
    42
  • 3.2 Crankshaft dimensions
    44
  • 4 Pistons and conrods
    45
  • 4.1 Assembly overview - pistons and conrods
    45
  • 4.2 Separating new conrod
    46
  • 4.3 Checking piston and cylinder bore
    47
  • Cylinder head, valve gear
    50
  • 1 Cylinder head
    50
  • 1.1 Assembly overview - cylinder head
    50
  • 1.2 Removing and installing cylinder head
    52
  • 1.3 Checking compression
    56
  • 2 Toothed belt drive
    59
  • 2.1 Assembly overview - toothed belt
    59
  • 2.2 Removing and installing toothed belt
    61
  • 2.3 Checking tensioning device for toothed belt drive
    65
  • 3 Valve gear
    67
  • 3.1 Assembly overview - valve gear
    67
  • 3.2 Removing and installing camshaft oil seal
    70
  • 3.3 Removing and installing camshaft
    72
  • 3.4 Checking hydraulic compensation elements
    74
  • 3.5 Removing and installing valve stem seals
    75
  • 4 Inlet and exhaust valves
    78
  • 4.1 Reworking valve seats
    78
  • 4.2 Checking valve guides
    79
  • 4.3 Renewing valve guides
    80
  • Lubrication
    82
  • 1 Sump, oil pump
    82
  • 1.1 Assembly overview - sump and oil pump
    82
  • 1.2 Engine oil
    83
  • 1.3 Removing and installing oil sump
    84
  • 1.4 Removing and installing oil pump
    88
  • 2 Oil filter, oil pressure switch
    90
  • 2.1 Checking oil pressure and oil pressure switch
    90
  • 2.2 Removing and installing oil filter housing
    91
  • Cooling
    94
  • 1 Cooling system, coolant
    94
  • 1.1 Coolant hose schematic diagram
    94
  • 1.2 Assembly overview - engine preheater
    95
  • 1.3 Checking cooling system for leaks
    95
  • 1.4 Draining and filling coolant
    97
  • 2 Coolant pump, regulation of cooling system
    103
  • 2.1 Assembly overview - coolant pump, thermostat
    103
  • 2.2 Removing and installing coolant pump
    105
  • 2.3 Removing and installing thermostat
    106
  • 3 Radiator and radiator fan
    108
  • 3.1 Assembly overview - radiator and radiator fan
    108
  • 3.2 Removing and installing radiator
    110
  • 3.3 Removing and installing radiator fan V7 and radiator fan 2 V177
    111
  • Mixture preparation - injection
    113
  • 1 Injection system
    113
  • 1.1 Overview of fitting locations - injection system
    113
  • 1.2 Filling and bleeding fuel system
    114
  • 2 Injectors
    117
  • 2.1 Removing and installing fuel rail
    117
  • 2.2 Removing and installing injectors
    118
  • 2.3 Checking injectors
    119
  • 3 Air filter
    123
  • 3.1 Assembly overview - air filter housing
    123
  • 4 Intake manifold
    125
  • 4.1 Assembly overview - intake manifold
    125
  • 4.2 Assembly overview - lower part of intake manifold with fuel rail
    126
  • 4.3 Removing and installing intake manifold with fuel rail
    127
  • 5 Senders and sensors
    129
  • 5.1 Checking fuel pressure sender
    129
  • 6 Engine control unit
    132
  • 6.1 Removing and installing engine control unit
    132
  • Exhaust system
    135
  • 1 Exhaust pipes, silencers
    135
  • 1.1 Assembly overview - silencers
    135
  • 1.2 Separating exhaust pipes, silencers
    136
  • 1.3 Installation position of clamp
    138
  • 1.4 Aligning exhaust system free of stress
    139
  • 2 Emission control
    141
  • 2.1 Assembly overview - emission control
    141
  • Ignition system
    144
  • 1 Ignition system
    144
  • 1.1 Assembly overview - ignition system
    144
  • 1.2 Test data, spark plugs
    145
Manufacturer's designation 4-cylinder injection engine (2.0 l engine)
Manufacturer Volkswagen
Suitable for Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984)
Suitable car types 162, 163
Engine code CKJA
Category Reparaturanleitung

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