Name: 4-cylinder injection engine (2.0 l engine)
Brand: Volkswagen
SKU: CDGe62d0cdd8150
Price: 13.05 EUR
Availability: InStock

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Repair manual Jetta 2-türig Rl / Jetta 4-türig Ll 4-cylinder injection engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety instructions
1
1.1 Safety precautions when working on fuel supply system
1
1.3 Safety precautions when working on ignition system
2
1.4 Safety precautions when working on cooling system
3
2 Identification
4
2.1 Engine number, engine data
4
3 Repair instructions
6
3.1 Rules for cleanliness
6
3.2 Foreign objects in engine
6
3.3 Contact corrosion
6
3.4 Routing and securing lines
6
3.5 Installing coolers, condensers and radiators
6
Removing and installing engine
8
1 Removing and installing engine
8
1.1 Removing engine
8
1.2 Securing engine on engine and gearbox support
14
1.3 Installing engine
15
2 Assembly mountings
19
2.1 Assembly overview - assembly mountings
19
2.2 Removing and installing engine mountings
20
2.3 Supporting engine in installation position
24
2.4 Adjusting assembly mountings
27
2.5 Checking adjustment of assembly mountings
29
Crankshaft group
30
1 Cylinder block (pulley end)
30
1.1 Assembly overview - cylinder block (pulley end)
30
1.2 Removing and installing poly V-belt
31
1.3 Renewing crankshaft oil seal - belt pulley end
33
1.4 Removing and installing sealing flange on pulley end
36
2 Cylinder block, gearbox end
39
2.1 Assembly overview - cylinder block, gearbox end
39
2.2 Removing and installing drive plate
40
3 Crankshaft
42
3.1 Assembly overview - crankshaft
42
3.2 Crankshaft dimensions
44
4 Pistons and conrods
45
4.1 Assembly overview - pistons and conrods
45
4.2 Separating new conrod
46
4.3 Checking piston and cylinder bore
47
Cylinder head, valve gear
50
1 Cylinder head
50
1.1 Assembly overview - cylinder head
50
1.2 Removing and installing cylinder head
52
1.3 Checking compression
56
2 Toothed belt drive
59
2.1 Assembly overview - toothed belt
59
2.2 Removing and installing toothed belt
61
2.3 Checking tensioning device for toothed belt drive
65
3 Valve gear
67
3.1 Assembly overview - valve gear
67
3.2 Removing and installing camshaft oil seal
70
3.3 Removing and installing camshaft
72
3.4 Checking hydraulic compensation elements
74
3.5 Removing and installing valve stem seals
75
4 Inlet and exhaust valves
78
4.1 Reworking valve seats
78
4.2 Checking valve guides
79
4.3 Renewing valve guides
80
Lubrication
82
1 Sump, oil pump
82
1.1 Assembly overview - sump and oil pump
82
1.2 Engine oil
83
1.3 Removing and installing oil sump
84
1.4 Removing and installing oil pump
88
2 Oil filter, oil pressure switch
90
2.1 Checking oil pressure and oil pressure switch
90
2.2 Removing and installing oil filter housing
91
Cooling
94
1 Cooling system, coolant
94
1.1 Coolant hose schematic diagram
94
1.2 Assembly overview - engine preheater
95
1.3 Checking cooling system for leaks
95
1.4 Draining and filling coolant
97
2 Coolant pump, regulation of cooling system
103
2.1 Assembly overview - coolant pump, thermostat
103
2.2 Removing and installing coolant pump
105
2.3 Removing and installing thermostat
106
3 Radiator and radiator fan
108
3.1 Assembly overview - radiator and radiator fan
108
3.2 Removing and installing radiator
110
3.3 Removing and installing radiator fan V7 and radiator fan 2 V177
111
Mixture preparation - injection
113
1 Injection system
113
1.1 Overview of fitting locations - injection system
113
1.2 Filling and bleeding fuel system
114
2 Injectors
117
2.1 Removing and installing fuel rail
117
2.2 Removing and installing injectors
118
2.3 Checking injectors
119
3 Air filter
123
3.1 Assembly overview - air filter housing
123
4 Intake manifold
125
4.1 Assembly overview - intake manifold
125
4.2 Assembly overview - lower part of intake manifold with fuel rail
126
4.3 Removing and installing intake manifold with fuel rail
127
5 Senders and sensors
129
5.1 Checking fuel pressure sender
129
6 Engine control unit
132
6.1 Removing and installing engine control unit
132
Exhaust system
135
1 Exhaust pipes, silencers
135
1.1 Assembly overview - silencers
135
1.2 Separating exhaust pipes, silencers
136
1.3 Installation position of clamp
138
1.4 Aligning exhaust system free of stress
139
2 Emission control
141
2.1 Assembly overview - emission control
141
Ignition system
144
1 Ignition system
144
1.1 Assembly overview - ignition system
144
1.2 Test data, spark plugs
145

Manufacturer's designation	4-cylinder injection engine (2.0 l engine)
Manufacturer	Volkswagen
Suitable for	Jetta 2-türig Rl (1980 - 1984) / Jetta 4-türig Ll (1980 - 1984)
Suitable car types	162, 163
Engine code	CKJA
Category	Reparaturanleitung

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