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  • Examplepage for repair manual 4-cylinder injection engine (2.0 l direct injection engine, turbocharger)
  • Examplepage for repair manual 2 4-cylinder injection engine (2.0 l direct injection engine, turbocharger)
  • Examplepage for repair manual 3 4-cylinder injection engine (2.0 l direct injection engine, turbocharger)

4-cylinder injection engine (2.0 l direct injection engine, turbocharger)

For Amarok

Original Volkswagen repair manual


24,51 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

12.602 KB

312 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Pistons and conrods, Crankshaft, Cover for timing chain, Chain drive, Valve gear, Sump, oil pump, Oil filter, oil pressure switch, Engine oil cooler, Coolant pump, regulation of cooling system, Radiator, radiator fan and Turbocharger. Show more
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Repair manual Amarok 4-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety measures when working on vehicles with a start/stop system
    1
  • 1.4 Safety precautions when working on the cooling system
    2
  • 1.5 Safety precautions when working on ignition system
    2
  • 1.6 Safety precautions when working on exhaust system
    3
  • 2 Identification
    4
  • 2.1 Engine number/engine data
    4
  • 3 Repair instructions
    6
  • 3.1 Rules for cleanliness
    6
  • 3.2 General notes
    6
  • 3.3 General repair notes
    7
  • 3.4 Foreign objects in engine
    7
  • 3.5 Contact corrosion
    7
  • 3.6 Routing and attachment of lines
    8
  • 3.7 Fitting radiator and condensers
    8
  • 3.8 Checking vacuum system
    8
  • Removing and installing engine
    9
  • 1 Removing and installing engine
    9
  • 1.1 Removing engine
    9
  • 1.2 Securing engine on engine and gearbox support
    21
  • 1.3 Installing engine
    23
  • 2 Assembly mountings
    27
  • 2.1 Removing and installing engine and gearbox mounting
    27
  • Crankshaft group
    30
  • 1 Cylinder block (pulley end)
    30
  • 1.1 Assembly overview - poly V-belt drive
    30
  • 1.2 Removing and installing tensioner for poly V-belt
    33
  • 1.3 Removing and installing poly-V belt
    34
  • 1.4 Removing and installing bracket for ancillaries
    36
  • 1.5 Removing and installing vibration damper
    39
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    46
  • 2 Cylinder block, gearbox end
    49
  • 2.1 Assembly overview - cylinder block, gearbox end
    49
  • 2.2 Removing and installing drive plate
    50
  • 2.3 Renewing needle bearing in drive plate
    52
  • 2.4 Removing and installing sealing flange on gearbox side
    54
  • 3 Pistons and conrods
    59
  • 3.1 Assembly overview - pistons and conrods
    59
  • 3.2 Checking pistons and cylinder bores
    61
  • 3.3 Separating new conrod
    63
  • 4 Crankshaft
    65
  • 4.1 Assembly overview - crankshaft
    65
  • 4.2 Allocation of main bearing shells
    67
  • 4.3 Crankshaft dimensions
    69
  • 4.4 Measuring axial clearance of crankshaft
    69
  • 4.5 Measuring radial clearance of crankshaft
    70
  • 4.6 Renewing needle bearing in crankshaft
    71
  • Cylinder head, valve gear
    74
  • 1 Cylinder head
    74
  • 1.1 Assembly overview - cylinder head
    74
  • 1.2 Removing and installing cylinder head
    77
  • 1.3 Checking compression
    93
  • 1.4 Removing and installing vacuum pump
    95
  • 2 Cover for timing chain
    97
  • 2.1 Assembly overview - cover for timing chain
    97
  • 2.2 Removing and installing timing chain cover
    100
  • 3 Chain drive
    106
  • 3.1 Assembly overview - camshaft timing chains
    106
  • 3.2 Assembly overview - balancer shaft timing chain
    108
  • 3.3 Removing and installing camshaft timing chain
    111
  • 3.4 Removing and installing balance shaft timing chain
    116
  • 3.5 Renewing balancer shaft for inlet camshaft
    119
  • 3.6 Renewing balancer shaft for exhaust camshaft
    123
  • 3.7 Checking valve timing
    126
  • 4 Valve gear
    129
  • 4.1 Assembly overview - valve gear
    129
  • 4.2 Removing and installing camshaft
    131
  • 4.3 Removing and installing valve stem seals
    144
  • 4.4 Measuring axial play of camshaft
    155
  • 4.5 Removing and installing camshaft control valve 1 N205
    156
  • 5 Inlet and exhaust valves
    157
  • 5.1 Checking valve guides
    157
  • 5.2 Valve dimensions
    158
  • Lubrication
    159
  • 1 Sump, oil pump
    159
  • 1.1 Assembly overview - sump/oil pump
    159
  • 1.2 Removing and installing lower part of sump
    162
  • 1.3 Removing and installing upper part of sump
    164
  • 1.4 Removing and installing oil pump
    169
  • 1.5 Engine oil:
    171
  • 2 Crankcase ventilation
    172
  • 2.1 Removing and installing coarse oil separator
    172
  • 3 Oil filter, oil pressure switch
    174
  • 3.1 Assembly overview - oil filter housing, oil pressure switch
    174
  • 3.2 Removing and installing oil pressure switch F22
    176
  • 3.3 Checking oil pressure
    176
  • 4 Engine oil cooler
    178
  • 4.1 Removing and installing engine oil cooler
    178
  • Cooling
    180
  • 1 Cooling system/coolant
    180
  • 1.1 Draining and adding coolant
    180
  • 1.2 Checking cooling system for leaks
    188
  • 1.3 Connection diagram - coolant hoses
    191
  • 2 Coolant pump, regulation of cooling system
    193
  • 2.1 Assembly overview - coolant hoses
    193
  • 2.2 Assembly overview - coolant pump, thermostat
    195
  • 2.3 Removing and installing continued coolant circulation pump V51
    197
  • 2.4 Removing and installing coolant temperature sender G62
    198
  • 2.5 Removing and installing toothed belt for coolant pump
    200
  • 2.6 Renewing oil seal for coolant pump drive
    202
  • 2.7 Removing and installing coolant pump
    204
  • 2.8 Removing and installing thermostat
    206
  • 3 Radiator, radiator fan
    208
  • 3.1 Assembly overview - radiator/radiator fan V7
    208
  • 3.2 Assembly overview - radiator cowl and radiator fan V7
    210
  • 3.3 Removing and installing radiator cowl with radiator fan V7
    210
  • 3.4 Removing and installing radiator
    212
  • Turbocharging/supercharging
    217
  • 1 Charge air system
    217
  • 1.1 Assembly overview - charge air cooling
    217
  • 1.2 Removing and installing pressure pipe
    219
  • 1.3 Removing and installing charge pressure sender G31
    220
  • 1.4 Removing and installing charge air cooler
    220
  • 1.5 Checking charge air system for leaks
    224
  • 2 Turbocharger
    227
  • 2.1 Assembly overview - turbocharger
    227
  • 2.2 Removing and installing turbocharger
    233
  • 2.3 Checking vacuum unit for turbocharger
    237
  • Mixture preparation - injection
    240
  • 1 Injection system
    240
  • 1.1 Overview of fitting locations - injection system
    240
  • 2 Injectors
    243
  • 2.1 Assembly overview - fuel rail with injectors
    243
  • 2.2 Removing and installing injectors
    245
  • 2.3 Renewing seals on injectors
    248
  • 2.4 Cleaning injectors
    251
  • 3 Air filter
    253
  • 3.1 Assembly overview - air filter housing
    253
  • 3.2 Removing and installing air filter housing
    256
  • 4 Senders and sensors
    258
  • 4.1 Removing and installing air mass meter G70
    258
  • 4.2 Removing and installing fuel pressure sender -G247-
    259
  • 4.3 Checking fuel pressure sender G247
    261
  • 4.4 Checking double non-return valve
    264
  • 5 Intake manifold
    267
  • 5.1 Assembly overview – intake manifold
    267
  • 5.2 Removing and installing intake manifold
    269
  • 5.3 Removing and installing throttle valve module J338
    273
  • 5.4 Cleaning throttle valve module J338
    274
  • 5.5 Checking intake manifold change-over
    275
  • 6 High-pressure pump
    278
  • 6.1 Assembly overview - high-pressure pump
    278
  • 6.2 Removing and installing high-pressure pump
    280
  • 6.3 Check fuel holding pressure upstream of high-pressure pump
    281
  • 7 Engine control unit
    285
  • 7.1 Removing and installing engine control unit
    285
  • Exhaust system
    287
  • 1 Exhaust pipes and silencers
    287
  • 1.1 Assembly overview – silencers
    287
  • 1.2 Removing and installing centre silencer
    289
  • 1.3 Removing and installing rear silencer
    291
  • 1.4 Checking exhaust system for leaks
    292
  • 1.5 Aligning exhaust system free of stress
    292
  • 1.6 Installation position of clamp
    293
  • 2 Emission control
    296
  • 2.1 Removing and installing catalytic converter
    296
  • Ignition system
    298
  • 1 Ignition system
    298
  • 1.1 Assembly overview - ignition system
    298
  • 1.2 Removing and installing ignition coils with output stage
    299
  • 1.3 Removing and installing spark plugs
    302
  • 1.4 Removing and installing knock sensor 1 G61
    304
  • 1.5 Removing and installing engine speed sender G28
    304
  • 1.6 Test data, spark plugs
    306
Manufacturer's designation 4-cylinder injection engine (2.0 l direct injection engine, turbocharger)
Manufacturer Volkswagen
Suitable for Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)
Suitable car types 2H, S6, S7
Engine code CFPA
Category Reparaturanleitung

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