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Body Repairs

For Amarok

Original Volkswagen repair manual


29,46 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.871 KB

389 Sites

Detailed technical data

Immediately readable

This repair manual contains: Renewing cross member and Renewing outer side panel completely, double cab. Show more
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Repair manual Amarok Body Repairs PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Key vehicle data
    1
  • 1.1 Vehicle identification number
    1
  • 1.2 Type plate
    2
  • 1.3 Vehicle data sticker
    3
  • 2 Safety information
    4
  • 2.1 Safety precautions when working with moulded foam inserts
    4
  • 3 Moulded foam inserts
    5
  • 4 Tools
    7
  • 5 Gaps/shut lines
    8
  • 5.1 Body - front
    8
  • 5.2 Body - centre, vehicles with double cab
    9
  • 5.3 Body - centre, vehicles with single cab
    9
  • 5.4 Body - rear, vehicles with double cab
    10
  • 5.5 Body - rear, vehicles with single cab
    11
  • 5.6 Body add-on parts
    12
  • 6 Body dimensions
    15
  • 6.1 Double cab chassis dimensions
    15
  • 6.2 Single cab chassis dimensions
    20
  • 6.3 Double cab box dimensions
    26
  • 6.4 Single cab box dimensions
    31
  • 6.5 Double cab load surface dimensions
    37
  • 6.6 Single cab load surface dimensions
    41
  • 7 Alignment jig
    46
  • 7.1 Tools
    46
  • 7.2 Alignment bracket fixture overview of complete vehicle
    46
  • 7.3 Alignment bracket fixture overview of vehicle chassis
    47
  • 7.4 Alignment bracket fixture overview of vehicle cab
    47
  • 7.5 Alignment bracket fixture overview of vehicle cab
    48
  • Body - front
    51
  • 1 Renewing cross member
    51
  • 1.1 Removing
    51
  • 1.2 Installing
    53
  • 2 Renewing deformation element
    56
  • 2.1 Removing
    56
  • 2.2 Installing
    57
  • 3 Renewing engine mounting cross member
    60
  • 3.1 Removing
    60
  • 3.2 Installing
    61
  • 4 Renewing differential cross member
    65
  • 4.1 Removing
    65
  • 4.2 Installing
    67
  • 5 Renewing propshaft cross member
    70
  • 5.1 Removing
    70
  • 5.2 Installing
    71
  • 6 Renewing cross member for shock absorber mounting
    76
  • 6.1 Removing
    76
  • 6.2 Installing
    78
  • 7 Renewing suspension turret
    84
  • 7.1 Removing
    85
  • 7.2 Installing
    86
  • 8 Renewing anti-roll bar mountings
    89
  • 8.1 Removing
    89
  • 8.2 Installing
    90
  • 9 Renewing wing connecting plate
    93
  • 9.1 Removing
    93
  • 9.2 Installing
    95
  • 10 Renewing connection piece
    98
  • 10.1 Removing
    98
  • 10.2 Installing
    99
  • 11 Renewing headlight mounting
    102
  • 11.1 Removing
    102
  • 11.2 Installing
    104
  • 12 Renewing upper wheel housing longitudinal member
    109
  • 12.1 Removing
    109
  • 12.2 Installing
    110
  • 13 Renewing front wheel housing
    113
  • 13.1 Removing
    113
  • 13.2 Installing
    114
  • 14 Renewing front part of longitudinal member - part section 1-
    116
  • 14.1 Removing
    116
  • 14.2 Installing
    117
  • 15 Renewing longitudinal member - part section 2-
    120
  • 15.1 Removing
    120
  • 15.2 Installing
    121
  • 16 Renewing longitudinal member complete
    127
  • 16.1 Removing
    129
  • 16.2 Installing
    135
  • Body - centre
    149
  • 1 Renewing roof (double cab)
    149
  • 1.1 Tools
    150
  • 1.2 Removing
    150
  • 1.3 Installing
    152
  • 2 Renewing roof, single cab
    156
  • 2.1 Removing
    156
  • 2.2 Installing
    158
  • 3 Renewing roof side member, double cab
    162
  • 3.1 Removing
    163
  • 3.2 Installing
    166
  • 4 Renewing roof side member, single cab
    172
  • 4.1 Removing
    172
  • 4.2 Installing
    174
  • 5 Renewing front cross member for roof
    178
  • 5.1 Removing
    178
  • 5.2 Installing
    179
  • 6 Renewing roof reinforcement
    182
  • 6.1 Removing
    182
  • 6.2 Installing
    183
  • 7 Renewing rear roof cross member
    186
  • 7.1 Removing
    186
  • 7.2 Installing
    187
  • 8 Renewing rear window frame
    190
  • 8.1 Removing
    190
  • 8.2 Installing
    192
  • 9 Renewing cross member
    196
  • 9.1 Removing
    196
  • 9.2 Installing
    197
  • 10 Renewing outer side panel completely, double cab
    200
  • 10.1 Removing
    201
  • 10.2 Installing
    204
  • 11 Renewing outer side panel completely, single cab
    212
  • 11.1 Removing
    213
  • 11.2 Installing
    216
  • 12 Renewing complete side panel, cargo box
    224
  • 12.1 Removing
    224
  • 12.2 Installing
    226
  • 13 Renewing hinge pillar (A-pillar)
    230
  • 13.1 Removing
    232
  • 13.2 Installing
    234
  • 14 Renewing hinge pillar (A-pillar) reinforcement
    240
  • 14.1 Removing
    240
  • 14.2 Installing
    242
  • 15 Renewing inner A-pillar
    246
  • 15.1 Removing
    246
  • 15.2 Installing
    248
  • 16 Renewing centre pillar (B-pillar)
    251
  • 16.1 Removing
    252
  • 16.2 Installing
    254
  • 17 Renewing centre pillar (B-pillar) reinforcement
    257
  • 17.1 Removing
    258
  • 17.2 Installing
    259
  • 18 Renewing lock column, C-pillar, double cab
    262
  • 18.1 Removing
    263
  • 18.2 Installing
    266
  • 19 Renewing lock column, B-pillar, single cab
    270
  • 19.1 Removing
    270
  • 19.2 Installing
    272
  • 20 Renewing outer side member, double cab
    276
  • 20.1 Removing
    276
  • 20.2 Installing
    278
  • 21 Renewing outer side member, single cab
    282
  • 21.1 Removing
    282
  • 21.2 Installing
    284
  • 22 Renewing rear inner side member
    289
  • 22.1 Removing
    290
  • 22.2 Installing
    291
  • 23 Renewing C-pillar reinforcement, double cab
    295
  • 23.1 Removing
    296
  • 23.2 Installing
    297
  • 24 Renewing inner C-pillar
    300
  • 24.1 Removing
    300
  • 24.2 Installing
    302
  • 25 Renewing mounting bracket for front seat
    306
  • 25.1 Removing
    306
  • 25.2 Installing
    307
  • 26 Renewing mounting bracket for driver cab
    310
  • 26.1 Removing
    310
  • 26.2 Installing
    311
  • 27 Renewing mounting plate
    314
  • 27.1 Removing
    314
  • 27.2 Installing
    315
  • Body - rear
    318
  • 1 Renewing rear apron
    318
  • 1.1 Removing
    318
  • 1.2 Installing
    320
  • 2 Renewing rear cross panel carrier
    324
  • 2.1 Removing
    324
  • 2.2 Installing
    325
  • 3 Renewing D-pillar
    328
  • 3.1 Removing
    328
  • 3.2 Installing
    329
  • 4 Renewing front leaf spring mounting bracket
    332
  • 4.1 Removing
    332
  • 4.2 Installing
    333
  • 5 Renewing rear leaf spring mounting bracket
    335
  • 5.1 Removing
    335
  • 5.2 Installing
    336
  • 6 Renewing cargo box shock absorber mounting
    339
  • 6.1 Removing
    339
  • 6.2 Installing
    340
  • 7 Renewing rear longitudinal member - part section 1
    343
  • 7.1 Removing
    344
  • 7.2 Installing
    346
  • 8 Renewing rear longitudinal member - part section 2
    352
  • 8.1 Removing
    352
  • 8.2 Installing
    353
  • 9 Renewing rear side panel
    357
  • 9.1 Removing
    357
  • 9.2 Installing
    361
  • 10 Renewing upper load surface cross member
    366
  • 10.1 Removing
    367
  • 10.2 Installing
    368
  • 11 Renewing lower load surface cross member
    371
  • 11.1 Removing
    371
  • 11.2 Installing
    372
  • 12 Renewing load surface floor panel, part section
    375
  • 12.1 Removing
    376
  • 12.2 Installing
    377
  • 13 Renewing load surface bulkhead
    380
  • 13.1 Removing
    380
  • 13.2 Installing
    381
Manufacturer's designation Body Repairs
Manufacturer Volkswagen
Suitable for Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)
Suitable car types 2H, S6, S7
Category Reparaturanleitung

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