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General body repairs, exterior

For Amarok

Original Volkswagen repair manual


33,83 €7% VAT incl.

Immediately available for download

Language: English

Digital PDF file

16.584 KB

464 Sites

Detailed technical data

Immediately readable

This repair manual contains: Lock carrier, Wings, Plenum chamber bulkhead, Removing and installing ladder frame, Bonnet, Rear lid, Cab, Door, Sliding/tilting sunroof, Lid for hardtop, Charging flap, Radiator grille and front trim, Mouldings, trims, extensions, Noise insulation, Wheel arch cover and Buffer - cross panel. Show more
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Repair manual Amarok General body repairs, exterior PDF download has the following content:

Chapter overview

  • Body - front
    1
  • 1 Lock carrier
    1
  • 1.1 Assembly overview – lock carrier
    1
  • 1.2 Removing and installing lock carrier
    4
  • 2 Wings
    9
  • 2.1 Assembly overview – wing
    9
  • 2.2 Removing and installing wing
    10
  • 3 Plenum chamber bulkhead
    15
  • 3.1 Assembly overview – plenum chamber cover
    15
  • 3.2 Removing and installing plenum chamber cover
    15
  • Body - centre
    18
  • 1 Removing and installing ladder frame
    18
  • 1.1 General notes; Body repairs, General body repairs
    18
  • 1.2 Assembly overview - ladder frame
    18
  • 1.3 Installing holder for ABS hydraulic unit N55 with ABS control unit J104
    20
  • 1.4 Removing and installing rear cross member
    22
  • 1.5 Installing spare wheel bracket
    23
  • 1.6 Installing brake lines
    24
  • 1.7 Installing fuel lines
    25
  • Bonnet, rear lid
    28
  • 1 Bonnet
    28
  • 1.1 Assembly overview – bonnet
    28
  • 1.2 Assembly overview – Bowden cable
    29
  • 1.3 Removing and installing bonnet
    30
  • 1.4 Adjusting bonnet
    32
  • 1.5 Removing and installing rear lid lock
    36
  • 1.6 Removing and installing bonnet release lever
    39
  • 1.7 Removing and installing striker pin
    39
  • 1.8 Removing and installing hinges
    40
  • 1.9 Removing and installing insulation
    42
  • 1.10 Removing and installing Bowden cable
    43
  • 1.11 Removing and installing bonnet stay
    44
  • 2 Rear lid
    46
  • 2.1 Assembly overview - add-on parts on tailgate
    46
  • 2.2 Assembly overview - tailgate with torsion bar
    47
  • 2.3 Assembly overview - hinge
    48
  • 2.4 Assembly overview - tailgate lock
    49
  • 2.5 Assembly overview - tailgate handle
    50
  • 2.6 Assembly overview - arrester cable, tailgate
    53
  • 2.7 Assembly overview - tailgate spacer
    54
  • 2.8 Assembly overview - tailgate seals
    55
  • 2.9 Removing and installing charging flap
    55
  • 2.10 Adjusting tailgate
    57
  • 2.11 Removing and installing hinge
    58
  • 2.12 Removing and installing tailgate lock
    59
  • 2.13 Removing and installing tailgate handle
    61
  • 2.14 Removing and installing striker plate
    66
  • 2.15 Removing and installing torsion bar
    68
  • 3 Load bed
    70
  • 3.1 Assembly overview - load bed
    70
  • 3.2 Assembly overview - load bed add-on parts
    70
  • 3.3 Assembly overview - fastening rings
    71
  • 3.4 Removing and installing load bed
    73
  • 3.5 Removing and installing cross member buffer
    75
  • 4 Cab
    76
  • 4.1 Assembly overview - cab
    76
  • 4.2 Assembly overview - front mountings, cab
    77
  • 4.3 Assembly overview - centre mountings, cab
    78
  • 4.4 Assembly overview - rear mountings, cab
    79
  • 4.5 Assembly overview - retaining strap, cab
    81
  • 4.6 Removing and installing cab
    82
  • 4.7 Removing and installing tether cab
    84
  • 5 Tank flap unit
    90
  • 5.1 Assembly overview - tank flap unit
    90
  • 5.2 Removing and installing fuel tank flap
    90
  • 5.3 Removing and installing tank flap unit
    91
  • 5.4 Removing and installing actuator
    93
  • Front doors, door components, central locking
    95
  • 1 Door
    95
  • 1.1 Assembly overview – door
    95
  • 1.2 Removing and installing inner door seal
    97
  • 1.3 Removing and installing door
    99
  • 1.4 Adjusting striker pin
    102
  • 1.5 Removing and installing door hinge
    103
  • 1.6 Removing and installing door arrester
    106
  • 2 Door components
    109
  • 2.1 Assembly overview – door components
    109
  • 2.2 Assembly overview – window regulator
    111
  • 2.3 Assembly overview – Bowden cable
    111
  • 2.4 Assembly overview - door lock cover
    112
  • 2.5 Assembly overview - cap
    113
  • 2.6 Assembly overview - window regulator motor
    114
  • 2.7 Removing and installing window regulator motor
    115
  • 2.8 Removing and installing window regulator
    117
  • 2.9 Removing and installing door handle
    119
  • 2.10 Removing and installing door lock
    120
  • 2.11 Removing and installing window channel
    122
  • 2.12 Removing and installing lock cylinder
    124
  • 2.13 Removing and installing housing (without lock cylinder)
    126
  • 2.14 Removing and installing interior door handle
    128
  • 2.15 Removing and installing mounting bracket
    130
  • 2.16 Removing and installing striker pin
    132
  • 2.17 Removing and installing window slot outer seal
    132
  • 2.18 Removing and installing window slot inner seal
    134
  • 2.19 Removing and installing outer door seal
    136
  • 2.20 Assembly overview - impact rail of front door
    139
  • 3 Central locking
    140
  • 3.1 Assembly overview - ignition key
    140
  • 3.2 Removing and installing ignition key battery
    140
  • Rear doors, door components
    143
  • 1 Door
    143
  • 1.1 Assembly overview – door
    143
  • 1.2 Removing and installing door
    145
  • 1.3 Adjusting striker pin
    147
  • 1.4 Removing and installing door hinge
    148
  • 1.5 Removing and installing door arrester
    150
  • 1.6 Removing and installing inner door seal
    152
  • 1.7 Removing and installing outer door seal
    153
  • 2 Door components
    155
  • 2.1 Assembly overview – door components
    155
  • 2.2 Assembly overview – window regulator
    156
  • 2.3 Assembly overview – Bowden cable
    157
  • 2.4 Assembly overview - door lock cover
    158
  • 2.5 Assembly overview - cap
    159
  • 2.6 Assembly overview - window regulator motor
    160
  • 2.7 Removing and installing window regulator motor
    161
  • 2.8 Removing and installing window regulator
    163
  • 2.9 Removing and installing door handle
    164
  • 2.10 Removing and installing door lock
    165
  • 2.11 Removing and installing housing (without lock cylinder)
    166
  • 2.12 Removing and installing interior door handle
    168
  • 2.13 Removing and installing mounting bracket
    170
  • 2.14 Removing and installing striker pin
    171
  • 2.15 Removing and installing window channel
    171
  • 2.16 Removing and installing window slot inner seal
    173
  • Sunroof
    175
  • 1 Sliding/tilting sunroof
    175
  • Convertible roof, hardtop, canopy
    176
  • 1 Hardtop
    176
  • 1.1 Assembly overview - aluminium rail
    176
  • 1.2 Assembly overview - seals
    177
  • 1.3 Assembly overview - protective films
    178
  • 1.4 Removing and installing hardtop
    179
  • 1.5 Preassembly of aluminium rail
    187
  • 2 Lid for hardtop
    190
  • 2.1 Assembly overview - hardtop lid
    190
  • 2.2 Assembly overview - hinge
    191
  • 2.3 Assembly overview - rotary latch lock
    192
  • 2.4 Assembly overview - handle with lock cylinder
    193
  • 2.5 Assembly overview - gas strut bracket
    194
  • 2.6 Assembly overview - striker for lid
    195
  • 2.7 Removing and installing hardtop lid
    196
  • 2.8 Removing and installing hardtop lid hinge
    198
  • 2.9 Removing and installing rotary latch lock
    199
  • 2.10 Removing and installing handle with lock cylinder
    201
  • 2.11 Removing and installing gas strut bracket
    203
  • 2.12 Removing and installing hardtop lid striker
    204
  • 2.13 Removing gas strut
    206
  • 2.14 Releasing gas from gas strut
    207
  • 2.15 Removing and installing lock cover
    207
  • 2.16 Removing and installing high-level brake light
    208
  • 2.17 Removing and installing hardtop lid seal
    210
  • 3 Charging flap
    212
  • 3.1 Assembly overview - retainer
    212
  • 3.2 Assembly overview - tailgate seals
    212
  • 3.3 Removing and installing anchor
    213
  • 4 Glazing
    215
  • 4.1 Assembly overview - glazing
    215
  • 4.2 Assembly overview – rear window
    215
  • 4.3 Removing and installing rear window
    216
  • 4.4 Removing and installing sliding window
    222
  • 4.5 Removing and installing front sliding window
    223
  • 5 Trims, foam components
    226
  • 5.1 Removing and installing top panel
    226
  • 5.2 Removing and installing right D-pillar trim
    228
  • 5.3 Removing and installing left D-pillar trim
    230
  • 5.4 Removing and installing hardtop middle trim
    233
  • 5.5 Removing and installing front trim
    238
  • 5.6 Removing and installing edge protector
    240
  • 5.7 Removing and installing rear seal
    240
  • Bumpers
    242
  • 1 Bumper, front
    242
  • 1.1 Assembly overview – bumper cover
    242
  • 1.2 Assembly overview – bumper carrier
    244
  • 1.3 Assembly overview - add-on parts
    245
  • 1.4 Removing and installing bumper cover
    250
  • 1.5 Removing and installing bumper carrier
    255
  • 1.6 Removing and installing add-on parts
    257
  • 1.7 Repairing bumper cover
    262
  • 2 Bumper, rear
    267
  • 2.1 Assembly overview – bumper cover
    267
  • 2.2 Removing and installing bumper carrier
    269
  • 2.3 Removing and installing bumper cover
    270
  • 2.4 Removing and installing closure plate
    272
  • 2.5 Removing and installing lower step
    272
  • 2.6 Removing and installing upper step
    273
  • 2.7 Repairing bumper cover
    275
  • Glazing
    276
  • 1 Repair instructions
    276
  • 1.1 Minimum drying times for bonded windows
    276
  • 1.2 Window repair
    276
  • 1.3 Installation instructions for bonded windows
    277
  • 1.4 Preparing old undamaged windows for installing
    279
  • 1.5 Preparing new windows for installing
    279
  • 1.6 Preparing body flange for installing
    280
  • 1.7 Cleaning off excess adhesive
    282
  • 2 Windscreen
    283
  • 2.1 Assembly overview – windscreen
    283
  • 2.2 Removing and installing windscreen
    283
  • 3 Rear windscreen
    289
  • 3.1 Assembly overview – rear window
    289
  • 3.2 Removing and installing rear window
    289
  • 4 Door windows
    296
  • 4.1 Assembly overview - front door window
    296
  • 4.2 Assembly overview - rear door window
    296
  • 4.3 Removing and installing front door window
    297
  • 4.4 Removing and installing guide rail
    299
  • 4.5 Removing and installing rear door window
    300
  • 4.6 Removing and installing fixed door-window
    302
  • Exterior equipment
    307
  • 1 Radiator grille and front trim
    307
  • 1.1 Assembly overview – radiator grille
    307
  • 1.2 Removing and installing radiator grille
    308
  • 2 Mouldings, trims, extensions
    311
  • 2.1 Assembly overview - heat shield
    311
  • 2.2 Removing and installing underbody heat shield
    312
  • 3 Noise insulation
    317
  • 3.1 Assembly overview - engine/gearbox guard
    317
  • 3.2 Removing and installing engine/gearbox guard
    318
  • 4 Trim film and protective film
    322
  • 4.1 Renewing protective films
    322
  • 5 Roof moulding and roof railing
    334
  • 5.1 Renewing roof strip
    334
  • 6 Exterior mirror
    336
  • 6.1 Assembly overview – exterior mirror
    336
  • 6.2 Removing and installing mirror glass
    337
  • 6.3 Removing and installing mirror frame
    339
  • 6.4 Removing and installing mirror cover
    340
  • 6.5 Removing and installing exterior mirror
    342
  • 7 Wheel housing liner
    345
  • 7.1 Assembly overview – front wheel housing liner
    345
  • 7.2 Assembly overview – rear wheel housing liner
    346
  • 7.3 Removing and installing front wheel housing liner
    347
  • 7.4 Removing and installing rear wheel housing liner
    349
  • 8 Lettering and emblems
    352
  • 8.1 Assembly overview – lettering and badges
    352
  • 8.2 Removing and installing lettering
    352
  • 8.3 Dimensions – lettering and badges at rear
    354
  • 8.4 Dimensions - lettering and emblems on sides
    358
  • 8.5 Removing and installing lettering and emblems for radiator grille
    359
  • 8.6 Renewing lettering and badges at rear
    361
  • 9 Special add-on parts
    363
  • 9.1 Assembly overview – special add-on parts
    363
  • 9.2 Assembly overview - side bar
    367
  • 9.3 Assembly overview - design double roll bar
    368
  • 9.4 Assembly overview - carrier for additional driving lights
    370
  • 9.5 Assembly overview - rear step
    371
  • 9.6 Removing and installing carrier for additional main beam headlights
    372
  • 9.7 Roller cover for luggage compartment
    374
  • 9.8 Removing and installing sports bar
    399
  • 9.9 Removing and installing design double roll bar for luggage compartment cover
    405
  • 10 Wheel arch cover
    409
  • 10.1 Repair instructions
    409
  • 10.2 Removing and installing wheel arch cover – wing
    413
  • 10.3 Removing and installing wheel arch cover – left load bed
    421
  • 10.4 Removing and installing wheel arch cover – right load bed
    429
  • 11 Buffer - cross panel
    436
  • 11.1 Assembly overview - buffer - rear cross panel
    436
  • 12 Towing bracket
    437
  • 12.1 Assembly overview – towing bracket
    437
  • 12.2 Removing and installing towing bracket
    438
  • 13 Spare wheel bracket
    440
  • 13.1 Removing and installing spare wheel tether
    440
  • 13.2 Assembly overview - spare wheel bracket
    442
  • 14 Mudflap
    445
  • 14.1 Assembly overview - mudflap
    445
  • 14.2 Removing and installing mudflaps
    450
Manufacturer's designation General body repairs, exterior
Manufacturer Volkswagen
Suitable for Amarok (2011) / Amarok (2013) / Amarok (2017 >) / Amarok (2017)
Suitable car types 2H, S6, S7
Category Reparaturanleitung

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