6-speed manual gearbox 0C6

Chapter overview

• Technical data
  1
• 1 Safety information
  1
• 1.1 Safety measures when working on vehicles with a start/stop system
  1
• 2 Identification
  2
• 2.1 Gearbox identification
  2
• 3 Repair instructions
  3
• 3.1 General repair instructions
  3
• 3.2 Gaskets and seals
  4
• 3.3 Nuts and bolts
  5
• 4 Technical data
  6
• 4.1 Capacities
  6
• 4.2 Allocation gearbox - engine
  6
• Clutch
  9
• 1 Clutch mechanism
  9
• 1.1 Assembly overview - clutch mechanism
  9
• 1.2 Assembly overview - clutch release mechanism
  11
• 1.3 Removing and installing over-centre spring
  12
• 1.4 Removing and installing mounting bracket
  12
• 1.5 Removing and installing clutch master cylinder
  14
• 1.6 Bleeding clutch mechanism
  16
• 1.7 Removing and installing clutch pedal switch
  17
• 2 Clutch
  21
• 2.1 Assembly overview - clutch
  21
• 2.2 Removing and installing clutch
  24
• Controls, housing
  27
• 1 Selector mechanism
  27
• 1.1 Installation position - selector mechanism
  27
• 1.2 Assembly overview – gear knob and cover
  28
• 1.3 Assembly overview - Gear lever and selector housing
  28
• 1.4 Removing and installing selector mechanism
  29
• 1.5 Adjusting selector mechanism
  32
• 1.6 Checking selector mechanism
  36
• 1.7 Removing and installing selector lever handle
  36
• 1.8 Dismantling and assembling selector mechanism
  37
• 2 Removing and installing gearbox
  41
• 2.1 Specified torques for gearbox
  41
• 2.2 Removing gearbox
  41
• 2.3 Installing gearbox
  49
• 3 Assembly mountings
  51
• 3.1 Assembly overview - assembly mountings
  51
• 3.2 Removing and installing gearbox mounting
  55
• 4 Transporting gearbox
  58
• 5 Dismantling and assembling gearbox
  59
• 5.1 Schematic overview - gearbox
  59
• 5.2 Assembly overview - clutch housing and input shaft
  59
• 5.3 Assembly overview - gearbox housing, layshaft, output shaft and selector unit
  60
• 5.4 Assembly overview - selector unit
  62
• 5.5 Assembly overview - selector forks
  65
• 5.6 Removing and installing propshaft flange
  65
• 5.7 Removing and installing adapter shaft
  67
• 5.8 Dismantling and assembling gearbox
  70
• 6 Gearbox housing, clutch housing
  88
• 6.1 Assembly overview - gearbox housing
  88
• 6.2 Assembly overview - clutch housing
  91
• 6.3 Repairing gearbox housing
  92
• 6.4 Repairing clutch housing
  96
• 7 Gear oil
  101
• 7.1 Checking gear oil level
  101
• 7.2 Draining and filling gear oil
  102
• Gears, shafts
  103
• 1 Input and output shafts
  103
• 1.1 Assembly overview - input shaft and output shaft
  103
• 1.2 Dismantling and assembling output shaft
  106
• 1.3 Renewing input shaft seal
  122
• 1.4 Renewing output shaft seal
  124
• 2 Layshaft
  127
• 2.1 Assembly overview - layshaft
  127
• 2.2 Dismantling and assembling layshaft
  129
• 3 Reverse shaft
  139
• 3.1 Assembly overview - reverse shaft
  139
• 3.2 Removing and installing reverse shaft
  140