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Electrical system up to 07.2010

For Touran

Original Volkswagen repair manual


28,09 €7% VAT incl.

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Language: English

Digital PDF file

13.963 KB

367 Sites

Detailed technical data

Immediately readable

This repair manual contains: Battery, Disconnecting and reconnecting battery, Specified torques: starter, Cruise control system (CCS), Dash panel insert, Windscreen wiper system (parallel action system), Headlight washer system, Washer fluid line hose couplings, Hose repair, Headlights with halogen bulbs, vehicles to 09/06, Fog lights, Turn signal in exterior mirror, Tail lights (tail light cluster), Steering column switch, Ignition/starter switch and lock cylinder, Rear parking aid (PDC), Lights and switches in luggage compartment, 12 V socket, Anti-theft alarm (ATA) and Removing and installing electronics boxes (E-boxes). Show more
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Repair manual Touran Electrical system up to 07.2010 PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Types of battery
    1
  • 1.2 Warning notices and safety regulations
    1
  • 1.3 Battery terminal connection
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and reconnecting battery
    4
  • 4.1 Disconnecting battery
    4
  • 4.2 Reconnecting battery
    4
  • 5 Removing and installing battery
    6
  • 5.1 Vehicles with a petrol engine
    6
  • 5.2 Vehicles with a diesel engine
    7
  • 6 Specified torques: battery
    9
  • 7 Starter
    10
  • 7.1 Removing and installing starter, automatic gearbox
    10
  • 7.2 Removing and installing starter, manual gearbox
    19
  • 7.3 Removing and installing starter, dual clutch gearbox (DSG)
    37
  • 8 Specified torques: starter
    47
  • 9 Alternator
    48
  • 9.1 Securing B+ (battery positive) wire to alternator
    48
  • 9.2 Checking poly V-belt
    48
  • 9.3 Alternator, 1.4 l TSI engine
    48
  • 9.4 Alternator, 1.6 l injection engine
    54
  • 9.5 Alternator, 1.6 l FSI engine
    60
  • 9.6 Alternator, 2.0 l FSI engine
    64
  • 9.7 Alternator, 2.0 l natural gas engine
    72
  • 9.8 Alternator, 1.9 l and 2.0 l TDI engine (with no dual clutch gearbox “DSG”)
    79
  • 9.9 Alternator, 1.9 l and 2.0 l TDI engine (with dual clutch gearbox “DSG”)
    89
  • 9.10 Removing and installing poly V-belt pulley on alternator
    96
  • 9.11 Voltage regulator for alternator
    101
  • 10 Cruise control system (CCS)
    104
  • Gauges, instruments
    105
  • 1 Dash panel insert
    105
  • 1.1 Renewing dash panel insert
    105
  • 1.2 Removing and installing dash panel insert
    106
  • 1.3 Description of back of dash panel insert
    106
  • 1.4 Warning lamp symbols in dash panel insert, vehicles to 09/06
    107
  • 1.5 Warning lamp symbols in dash panel insert, vehicles from 10/06
    109
  • 2 Service interval display
    111
  • 2.1 Resetting service interval display
    111
  • Windscreen wash/wipe system
    112
  • 1 Windscreen wiper system (opposing action system)
    112
  • 1.1 General description
    112
  • 1.2 Deactivating APP function of wiper motors
    113
  • 1.3 Removing and installing windscreen wiper system
    113
  • 1.4 Removing and installing wiper arms
    117
  • 1.5 Adjusting wiper blade park position
    118
  • 1.6 Removing and installing joint-free wipers
    119
  • 1.7 Removing and installing wiper blade of joint-free wiper
    119
  • 1.8 Removing and installing rain and light sensor G397
    121
  • 2 Windscreen wiper system (parallel action system)
    124
  • 2.1 General description
    124
  • 2.2 Deactivating APP function of wiper motor
    124
  • 2.3 Removing and installing windscreen wiper system
    125
  • 2.4 Removing and installing wiper arms
    128
  • 2.5 Adjusting windscreen wiper park position
    129
  • 2.6 Removing and installing joint-free wipers
    130
  • 2.7 Removing and installing wiper blade of joint-free wiper
    131
  • 2.8 Removing and installing rain and light sensor G397
    133
  • 3 Windscreen washer system
    136
  • 3.1 Assembly overview - windscreen washer system
    136
  • 3.3 Removing and installing windscreen and rear window washer pump V59
    142
  • 3.4 Removing and installing windscreen washer fluid level sender G33
    142
  • 3.5 Removing and installing windscreen washer system spray jets
    143
  • 3.6 Adjusting windscreen washer system spray jets
    144
  • 4 Rear window wiper system
    145
  • 4.1 Removing rear window wiper
    145
  • 4.2 Adjusting rear window wiper park position
    147
  • 4.3 Renewing wiper rubber blade
    147
  • 4.4 Removing and installing joint-free wiper
    148
  • 5 Rear window washer system
    150
  • 5.1 Assembly overview - rear window washer system
    150
  • 5.2 Renewing spray jet
    151
  • 5.3 Adjusting spray jet
    151
  • 6 Headlight washer system
    152
  • 6.1 Assembly overview - headlight washer system
    152
  • 6.2 Removing and installing headlight washer system pump V11
    154
  • 6.3 Removing and installing spray jet pop-up cylinders
    154
  • 6.4 Removing and installing spray jet assembly
    155
  • 6.5 Adjusting headlight washer system spray jets
    156
  • 6.6 Bleeding headlight washer system
    156
  • 7 Washer fluid line hose couplings
    157
  • 8 Hose repair
    158
  • 9 Specified torques: window wash/wipe system
    159
  • Lights, bulbs, switches - exterior
    160
  • 1 Headlights with halogen bulbs, vehicles to 09/06
    160
  • 1.1 General description
    160
  • 1.2 Assembly overview - headlights with halogen bulbs
    160
  • 1.3 Removing and installing headlight
    162
  • 1.4 Adjusting headlight installation position
    163
  • 1.5 Renewing headlight bulbs
    164
  • 1.6 Removing and installing headlight range control motor
    169
  • 1.7 Repairing headlight retaining tabs
    171
  • 1.8 Converting headlights for use when driving on the left or right
    172
  • 1.9 Adjusting headlights
    175
  • 2 Headlights with halogen bulbs, vehicles from 10/06
    176
  • 2.1 General description
    176
  • 2.2 Assembly overview - headlights with halogen bulbs, vehicles from 10/06
    176
  • 2.3 Removing and installing headlight
    178
  • 2.4 Adjusting headlight installation position
    179
  • 2.5 Renewing headlight bulbs
    180
  • 2.6 Headlight range control motor
    186
  • 2.7 Repairing headlight retaining tabs
    188
  • 2.8 Converting headlights for use when driving on the left or right
    190
  • 3 Headlights with gas discharge bulbs
    193
  • 3.1 General description
    193
  • 3.2 Assembly overview - gas discharge headlights
    193
  • 3.3 Removing and installing headlight
    195
  • 3.4 Adjusting headlight installation position
    195
  • 3.5 Renewing headlight bulbs
    195
  • 3.6 Removing and installing headlight range control motor
    197
  • 3.7 Removing and installing gas discharge bulb control unit
    199
  • 3.8 Headlight range control unit J431
    200
  • 3.9 Vehicle level sender
    200
  • 3.10 Repairing headlight retaining tabs
    203
  • 3.11 Converting headlights for use when driving on the left or right
    203
  • 3.12 Adjusting headlights
    204
  • 4 Headlights with gas discharge bulbs and cornering lights
    205
  • 4.1 General description
    205
  • 4.4 Adjusting headlight installation position
    209
  • 4.5 Renewing headlight bulbs
    210
  • 4.6 Headlight range control motor
    217
  • 4.7 Control motor for dynamic cornering light
    217
  • 4.8 Static cornering light
    218
  • 4.9 Swivel module position sensor
    218
  • 4.10 Dipped beam screen
    219
  • 4.11 Electronic starter unit with AFS output module
    219
  • 4.12 Headlight range control unit
    220
  • 4.13 Vehicle level sender
    221
  • 4.14 Converting headlights for use when driving on the left or right
    223
  • 4.15 Adjusting headlights
    225
  • 4.16 Operation and safety notes for gas discharge bulbs
    225
  • 5 Fog lights
    228
  • 5.1 Removing and installing fog light
    228
  • 5.2 Removing and installing left fog light bulb L22 or right fog light bulb L23
    228
  • 5.3 Adjusting fog lights
    229
  • 6 Turn signal in exterior mirror
    230
  • 6.1 Removing and installing turn signal in exterior mirror
    230
  • 7 Tail lights (tail light cluster)
    231
  • 7.1 Assembly overview - tail light
    231
  • 7.2 Removing and installing tail light
    231
  • 7.3 Removing and installing tail light bulb carrier
    233
  • 7.4 Adjusting installation position of tail light
    234
  • 8 Number plate light
    235
  • 8.1 Removing and installing number plate light X
    235
  • 9 Additional brake light
    236
  • 9.1 Removing and installing additional brake light M25
    236
  • 10 Steering column switch
    238
  • 10.1 Assembly overview - steering column switch
    238
  • 10.2 Removing and installing steering column switch
    240
  • 10.3 Steering column electronics control unit J527
    246
  • 10.4 Steering angle sender G85
    246
  • 11 Ignition/starter switch and lock cylinder
    247
  • 11.1 Removing and installing steering lock housing
    247
  • 11.2 Removing and installing lock cylinder
    247
  • 11.3 Removing and installing ignition/starter switch
    249
  • 11.4 Removing and installing ignition key withdrawal lock solenoid N376
    250
  • 12 Rear parking aid (PDC)
    252
  • 12.1 General description
    252
  • 12.2 Assembly overview - rear parking aid (PDC)
    252
  • 12.3 Rear parking aid control unit
    254
  • 12.4 Removing and installing rear parking aid sender
    256
  • 12.5 Removing and installing rear parking aid warning buzzer H15
    257
  • 12.6 Rear parking aid final control diagnosis
    258
  • 13 Front parking aid (PDC)
    259
  • 13.1 General description
    259
  • 13.2 Assembly overview - front parking aid (PDC)
    259
  • 13.3 Control unit for front parking aid
    259
  • 13.4 Front parking aid senders
    259
  • 13.5 Front parking aid button E266
    259
  • 13.6 Front parking aid warning buzzer H22
    260
  • 14 Park assist steering (PAS)
    261
  • 14.1 General description
    261
  • 14.2 Assembly overview of park assist steering
    262
  • 14.3 Park assist steering control unit J791
    264
  • 14.4 Front parking aid sender and park assist steering sender
    265
  • 14.6 Park assist steering button E581
    271
  • 14.7 Front parking aid warning buzzer H22
    271
  • 14.8 Rear parking aid warning buzzer H15 (vehicles with park assist steering)
    272
  • 15 Specified torques: lights, bulbs, switches - exterior
    274
  • 15.1 Specified torques: headlights
    274
  • 15.2 Specified torques: fog lights
    274
  • 15.3 Specified torques: tail light cluster
    274
  • 15.4 Specified torques: vehicle level sender
    274
  • Lights, bulbs, switches - interior
    275
  • 1 Interior lights and switches
    275
  • 2 Lights and switches in engine compartment
    278
  • 2.1 Removing and installing bonnet contact switch F266
    278
  • 3 Lights and switches in dash panel
    279
  • 3.1 Removing and installing light switch E1
    279
  • 3.2 Removing and installing glove compartment light W6 and glove compartment light switch E26
    280
  • 3.4 Removing and installing key-operated switch to deactivate front passenger side airbag E224
    283
  • 3.6 Removing and installing hazard warning light switch E3
    284
  • 4 Lights and switches in front doors
    286
  • 4.1 Front left entry light W31 and front right entry light W32
    286
  • 4.2 Removing and installing window regulator switch in front passenger door E107
    288
  • 4.3 Removing and installing switch element for mirror adjustment on driver side
    289
  • 4.4 Removing and installing driver side interior locking button for central locking system E308
    290
  • 4.5 Components - front door locks
    291
  • 4.6 Removing and installing driver side window regulator switch element
    291
  • 4.7 Removing and installing fuel tank flap release button E319
    293
  • 5 Lights and switches in rear doors
    295
  • 5.1 Rear left entry light W33 and rear right entry light W34
    295
  • 5.2 Components - rear door locks
    295
  • 6 Lights and switches in luggage compartment
    297
  • 6.1 Removing and installing luggage compartment light W3
    297
  • 6.2 Removing and installing rear lid locking unit F256
    298
  • 7 Lights and switches in roof trim
    299
  • 7.1 Front interior and reading lights
    299
  • 7.2 Removing and installing sliding sunroof switch E8
    303
  • 7.3 Rear interior and reading lights
    304
  • 7.4 Removing and installing light for vanity mirror
    308
  • 8 Lights and switches in centre console
    310
  • 8.1 Removing and installing buttons in centre console storage compartment
    310
  • 9 12 V socket
    312
  • 10 Cigarette lighter U1
    313
  • 11 Horn
    314
  • 11.1 Removing and installing treble horn H2 and bass horn H7
    314
  • 11.2 Checking treble horn H2 and bass horn H7
    316
  • 11.3 Horn plate H
    316
  • 12 Immobiliser, vehicles up to 09.06
    317
  • 12.1 Immobiliser control unit J362
    317
  • 12.2 Immobiliser reader coil D2
    317
  • 12.3 Ignition key
    318
  • 12.4 Exchanging all immobiliser components
    318
  • 12.5 Online system test
    318
  • 13 Immobiliser, vehicles from 10/06
    319
  • 13.1 Immobiliser control unit J362
    320
  • 13.2 Ignition key
    320
  • 13.3 New identity on renewing all components
    320
  • 13.4 Fazit system test
    320
  • 14 Anti-theft alarm (ATA)
    322
  • 14.1 Activating and deactivating anti-theft alarm
    322
  • 14.3 Removing and installing interior monitoring sensor G273
    323
  • 14.4 Removing and installing vehicle inclination sender G384
    323
  • 14.5 Central locking and anti-theft alarm system aerial R47
    324
  • 14.6 Alarm horn H12
    324
  • 15 Specified torques: lights, bulbs and switches - interior
    326
  • 15.1 Torque settings: alarm horn H12
    326
  • 15.2 Torque settings: alarm horns
    326
  • Wiring
    327
  • 1 Vehicle diagnosis, testing and information systems
    327
  • 2 Removing and installing fuse holder
    328
  • 2.1 Removing and installing fuse holder on left beneath dash panel
    328
  • 3 Removing and installing relay carrier
    329
  • 3.1 Removing and installing relay carrier on left of dash panel
    329
  • 3.2 Removing and installing relay carrier on onboard supply control unit
    329
  • 4 Removing and installing electronics boxes (E-boxes)
    331
  • 5 Control units
    340
  • 5.1 Onboard supply control unit J519 , vehicles to 05/10
    341
  • 5.2 Onboard supply control unit J519 , vehicles from 06/10
    343
  • 5.3 Convenience system central control unit J393
    346
  • 5.4 Data bus diagnostic interface J533 (gateway)
    349
  • 5.5 Trailer detector control unit J345
    351
  • 5.6 Trailer detector control unit J345 from 06/2007
    354
  • 5.7 Special vehicle control unit J608
    356
  • 6 Specified torques: wiring
    358
  • 6.1 Specified torques: E-box on left side of engine compartment up to 10/2008
    358
  • 7 Wiring harness and connector repairs
    359
Manufacturer's designation Electrical system up to 07.2010
Manufacturer Volkswagen
Suitable for Touran (2007 - 2010) / Touran (2003 - 2006)
Suitable car types 1T2, 1T1
Category Reparaturanleitung

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