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Electrical system from 08.2010

For Touran

Original Volkswagen repair manual


29,58 €7% VAT incl.

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Language: English

Digital PDF file

12.531 KB

391 Sites

Detailed technical data

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This repair manual contains: Battery, Disconnecting and connecting battery, Starter, vehicles with manual gearbox, Cruise control system (CCS), Dash panel insert, Headlight washer system, Washer fluid line hose couplings, Hose repair, Fog lights, Turn signal in exterior mirror, Steering column switch, Parking aid (PDC), Lights and switches in engine compartment, 12 V socket, Removing and installing electronics boxes (electronics boxes) and Specified torques: wiring. Show more
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Repair manual Touran Electrical system from 08.2010 PDF download has the following content:

Chapter overview

  • Starter, current supply, CCS
    1
  • 1 Battery
    1
  • 1.1 Types of battery
    1
  • 1.2 Warning notices and safety regulations
    1
  • 1.3 Battery load test
    1
  • 2 Checking battery
    2
  • 3 Charging battery
    3
  • 4 Disconnecting and connecting battery
    4
  • 4.1 Assembly overview
    4
  • 4.2 Disconnecting battery
    6
  • 4.3 Connecting battery
    7
  • 5 Removing and installing battery
    9
  • 5.1 Assembly overview
    9
  • 5.2 Vehicles with petrol engine
    10
  • 5.3 Vehicles with diesel engine
    11
  • 6 Starter, vehicles with manual gearbox
    13
  • 6.1 Checking starter B
    13
  • 6.3 Starter, vehicles with 1.4 l, 103 kW or 110 kW TSI engine and manual gearbox MQ200-6F
    17
  • 6.5 Starter, vehicles with 2.0 l 103 kW TDI engine and manual gearbox MQ350-6F
    27
  • 7 Starter, vehicles with dual clutch gearbox (DSG)
    32
  • 7.1 Checking starter B
    32
  • 8 Alternator
    55
  • 8.1 Securing B+ (battery positive) wire to alternator
    55
  • 8.2 Checking poly V-belt
    55
  • 8.3 Checking alternator C
    56
  • 8.4 Alternator, 1.2 l, 77 kW TSI engine
    56
  • 8.5 Alternator, 1.4 l, 103 kW/125 kW TSI engine
    60
  • 8.6 Alternator, 1.6 l, 66/77 kW TDI engine
    67
  • 8.7 Alternator, 2.0 l, 103/125 kW TDI engine
    73
  • 8.8 Removing and installing poly V-belt pulley on alternator
    78
  • 8.9 Voltage regulator for alternator
    84
  • 9 Cruise control system (CCS)
    88
  • 10 Start/stop system
    89
  • 10.1 General description
    89
  • 10.2 Start/stop operation switch E693
    90
  • 10.3 Voltage stabiliser J532
    90
  • Gauges, instruments
    96
  • 1 Dash panel insert
    96
  • 1.1 General description
    96
  • 1.2 Renewing dash panel insert
    97
  • 1.3 Removing and installing dash panel insert
    97
  • 1.4 Description of back of dash panel insert
    98
  • 1.5 Warning lamp symbols in dash panel insert
    99
  • 2 Service interval display
    102
  • 2.1 Resetting service interval display
    102
  • Windscreen wash/wipe system
    103
  • 1 Windscreen wiper system
    103
  • 1.1 General description
    103
  • 1.2 Deactivating APP function of wiper motor
    103
  • 1.3 Assembly overview - windscreen wiper system
    104
  • 1.4 Removing and installing windscreen wiper system
    105
  • 1.5 Removing and installing wiper arms
    110
  • 1.6 Adjusting windscreen wiper park position
    110
  • 1.7 Removing and installing joint-free wipers
    112
  • 1.8 Removing and installing wiper rubber blade of joint-free wiper
    113
  • 1.9 Rain and light sensor G397
    115
  • 2 Windscreen washer system
    120
  • 2.1 Assembly overview - windscreen washer system
    120
  • 2.2 Removing and installing washer fluid reservoir
    121
  • 2.3 Removing and installing windscreen and rear window washer pump V59
    127
  • 2.4 Removing and installing windscreen washer fluid level sender G33
    128
  • 2.5 Removing and installing windscreen washer system spray jets
    129
  • 2.6 Adjusting spray jets for windscreen washer system
    130
  • 3 Rear window wiper system
    131
  • 3.1 Assembly overview - rear window wiper system
    131
  • 3.2 Removing and installing wiper arm
    132
  • 3.3 Removing and installing rear window wiper motor V12
    133
  • 3.4 Adjusting rear window wiper park position
    134
  • 3.5 Renewing wiper rubber blade
    135
  • 3.6 Removing and installing joint-free wiper
    135
  • 4 Rear window washer system
    137
  • 4.1 Assembly overview - rear window washer system
    137
  • 4.2 Renewing spray jet
    138
  • 4.3 Adjusting spray jet
    139
  • 5 Headlight washer system
    140
  • 5.1 Assembly overview - headlight washer system
    140
  • 5.2 Removing and installing headlight washer system pump V11
    141
  • 5.3 Removing and installing spray jet pop-up cylinders
    143
  • 5.4 Adjusting headlight washer system spray jets
    144
  • 5.5 Bleeding headlight washer system
    144
  • 6 Washer fluid line hose couplings
    146
  • 7 Hose repair
    147
  • Lights, bulbs, switches - exterior
    148
  • 1 Headlight with halogen bulbs
    148
  • 1.1 General description
    148
  • 1.2 Assembly overview - headlights with halogen bulbs
    148
  • 1.3 Removing and installing headlight
    150
  • 1.4 Adjusting headlight installation position
    152
  • 1.5 Renewing headlight bulbs
    154
  • 1.6 Headlight range control motor
    160
  • 1.7 Repairing headlight retaining tabs (halogen headlight)
    160
  • 1.8 Converting headlights for use when driving on the left or right
    164
  • 1.9 Adjusting headlights
    167
  • 2 Headlights with gas discharge bulbs and cornering lights
    168
  • 2.1 Operation and safety notes for gas discharge lamps
    168
  • 2.2 General description
    170
  • 2.3 Assembly overview - headlights with gas discharge bulbs and cornering lights
    172
  • 2.4 Removing and installing headlight with gas discharge bulb and cornering light
    175
  • 2.5 Adjusting headlight installation position
    177
  • 2.6 Renewing headlight bulbs
    179
  • 2.7 Headlight range control motor
    184
  • 2.8 Actuator for dynamic cornering light
    185
  • 2.9 Static cornering light
    185
  • 2.10 Swivel module position sensor
    185
  • 2.11 Dipped beam screen
    186
  • 2.13 Output module for left headlight J667 or output module for right headlight J668
    188
  • 2.15 Cornering light and headlight range control unit J745
    190
  • 2.16 Vehicle level sender
    192
  • 2.17 Repairing headlight retaining tabs
    195
  • 2.18 Converting headlights for use when driving on the left or right
    195
  • 2.19 Adjusting headlights
    195
  • 3.1 Operation and safety notes for gas discharge lamps
    196
  • 3.2 General description
    199
  • 3.5 Adjusting headlight installation position
    205
  • 3.6 Replacing gas discharge bulbs L13/L14
    207
  • 3.7 Replacing cornering light bulbs L148/L149
    209
  • 3.8 Replacing LED modules for daytime running light and side light L176/L177
    211
  • 3.9 Replacing front turn signal bulbs M5/M7
    211
  • 3.10 Headlight range control motors V48/V49
    212
  • 3.11 Dynamic cornering light control motors V318/V319
    213
  • 3.12 Static cornering lights M51/M52
    213
  • 3.13 Swivel module position sensors G475/G474
    213
  • 3.14 Dipped beam screen
    214
  • 3.15 Gas discharge bulb control units J343/J344
    214
  • 3.16 Output module for headlight J667/J668
    215
  • 3.17 Control unit for left/right daytime running light and side light J860/J861
    216
  • 3.18 Cornering light and headlight range control unit J745
    218
  • 3.19 Removing and installing front vehicle level senders G78/G289
    220
  • 3.20 Removing and installing rear left vehicle level sender G76
    221
  • 3.22 Repairing headlight retaining tabs
    223
  • 3.23 Converting headlights for use when driving on the left or right
    224
  • 3.24 Adjusting headlights
    224
  • 4 Fog lights
    225
  • 4.1 Fog lights
    225
  • 4.2 Removing and installing fog light bulb / static cornering light bulb
    227
  • 4.3 Adjusting fog lights
    227
  • 5 Turn signal in exterior mirror
    228
  • 5.1 General description
    228
  • 5.2 Removing and installing turn signal repeater bulb
    228
  • 6 Tail light cluster
    229
  • 6.1 Tail light cluster in side panel
    229
  • 6.2 Tail light cluster in rear lid
    235
  • 7 Number plate light
    241
  • 7.1 Removing and installing number plate light X
    241
  • 8 High-level brake light
    244
  • 8.1 Removing and installing high-level brake light bulb M25
    244
  • 8.2 Checking high-level brake light M25
    246
  • 9 Steering column switch
    247
  • 9.1 General description
    247
  • 9.2 Assembly overview - steering column switch
    247
  • 9.3 Removal and installation sequence of components of steering column switch
    249
  • 9.4 Steering column electronics control unit J527
    249
  • 9.5 Steering column combination switch E595
    253
  • 9.6 Steering column switch base
    255
  • 10 Ignition/starter switch and lock cylinder
    260
  • 10.1 Removing and installing steering lock housing
    260
  • 10.2 Removing and installing lock cylinder
    260
  • 10.3 Removing and installing ignition/starter switch
    263
  • 10.4 Removing and installing ignition key withdrawal lock solenoid N334
    265
  • 11 Parking aid (PDC)
    266
  • 11.1 General description
    266
  • 11.2 Assembly overview - parking aid
    267
  • 11.3 Rear parking aid control unit J446
    268
  • 11.4 Rear parking aid senders
    269
  • 11.5 Parking aid warning buzzer
    273
  • 11.6 Parking aid button E266
    274
  • 12 Park assist steering (PAS)
    275
  • 12.1 General description
    275
  • 12.2 Assembly overview of park assist steering
    276
  • 12.3 Parking aid control unit J446 with park assist steering control unit J791
    278
  • 12.4 Parking aid sender and/or park assist steering sender
    279
  • 12.5 Renewing park assist steering senders
    289
  • 12.6 Park assist steering button E581
    289
  • 12.7 Parking aid warning buzzer
    290
  • 12.8 Renewing retainers for parking aid senders and park assist steering senders
    291
  • 13 Reversing camera (Rear Assist)
    297
  • 13.1 General description
    297
  • 13.2 Assembly overview - reversing camera system
    297
  • 13.3 Removing and installing reversing camera
    298
  • Lights, bulbs, switches - interior
    299
  • 1 Interior lights and switches
    299
  • 1.1 Removing and installing interior monitoring deactivation switch
    299
  • 2 Lights and switches in engine compartment
    301
  • 2.1 Removing and installing bonnet contact switch F266
    301
  • 3 Lights and switches in dash panel
    302
  • 3.1 Removing and installing light switch E1
    302
  • 3.6 Removing and installing hazard warning light switch E3
    308
  • 4 Lights and switches in front doors
    310
  • 4.1 Front left entry light W31 and front right entry light W32
    310
  • 4.2 Removing and installing window regulator switch in front passenger door E107
    312
  • 4.3 Removing and installing switch module for mirror adjustment on driver side
    313
  • 4.5 Components - front door locks
    315
  • 4.6 Removing and installing switch module for driver side window regulator
    316
  • 4.7 Removing and installing fuel tank flap release button E319
    318
  • 5 Lights and switches in rear doors
    320
  • 5.1 Rear left entry light W33 and rear right entry light W34
    320
  • 5.2 Components - rear door locks
    320
  • 6 Lights and switches in luggage compartment
    322
  • 6.1 Removing and installing luggage compartment light W3
    322
  • 6.2 Removing and installing rear lid locking unit F256
    323
  • 7 Lights and switches in roof trim
    324
  • 7.1 Front interior light W1
    324
  • 7.2 Rear interior light W43
    327
  • 8 Components on interior mirror
    332
  • 8.1 Main beam assist control unit J844
    332
  • 8.2 Front camera for driver assist systems R242
    335
  • 9 Lights and switches in centre console
    339
  • 9.1 Removing and installing buttons in centre console storage compartment
    339
  • 10 12 V socket
    341
  • 11 Cigarette lighter U1
    342
  • 12 Horn
    343
  • 12.1 Removing and installing treble horn H2 and bass horn H7
    343
  • 12.2 Checking treble horn H2 and bass horn H7
    346
  • 12.3 Horn plate H
    346
  • 13 Immobiliser
    347
  • 13.1 Immobiliser control unit J362
    348
  • 13.2 Ignition key
    348
  • 13.3 New identity on renewing all components
    348
  • 13.4 Fazit system test
    348
  • 14 Anti-theft alarm system
    350
  • 14.1 Activating and deactivating anti-theft alarm
    350
  • 14.2 Interior monitoring deactivation switch E267
    351
  • 14.3 Anti-theft alarm sensor G578
    351
  • 14.4 Central locking and anti-theft alarm system aerial R47
    353
  • 14.5 Alarm horn H12
    353
  • 14.6 Adaptations of anti-theft alarm
    354
  • 15 Specified torques: lights, bulbs and switches - interior
    355
  • 15.1 Torque settings: alarm horn H12
    355
  • 15.2 Torque settings: alarm horns
    355
  • Wiring
    356
  • 1 Vehicle diagnosis, testing and information systems
    356
  • 2 Removing and installing fuse holder
    357
  • 2.1 Removing and installing fuse holder on left beneath dash panel
    357
  • 3 Removing and installing relay carrier
    358
  • 3.1 Removing and installing relay carrier on left of dash panel
    358
  • 3.2 Removing and installing relay carrier on onboard supply control unit
    358
  • 4 Removing and installing electronics boxes (electronics boxes)
    360
  • 4.1 Removing and installing electronics box on left side of engine compartment
    360
  • 5 Select Control units
    365
  • 5.1 On-board supply control unit J519
    365
  • 5.2 Data bus diagnostic interface J533 (gateway)
    369
  • 5.3 Driver door control unit J386
    371
  • 5.4 Front passenger door control unit J387
    372
  • 5.5 Rear left door control unit J388
    373
  • 5.6 Rear right door control unit J389
    373
  • 5.7 Electronically controlled damping control unit J250
    374
  • 5.8 Trailer detector control unit J345
    377
  • 5.9 Special vehicle control unit J608
    379
  • 6 Specified torques: wiring
    382
  • 6.1 Specified torques: electronics box on left side of engine compartment
    382
  • 7 Wiring harness and connector repairs
    383
Manufacturer's designation Electrical system from 08.2010
Manufacturer Volkswagen
Suitable for Touran (2011)
Suitable car types 1T3
Category Reparaturanleitung

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