Name: 4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
Brand: Volkswagen
SKU: CDGbe92ceb8c41d
Price: 41.31 EUR
Availability: InStock

Content
Details
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Repair manual Tiguan / Passat CC / Sharan 4-cylinder common rail engine PDF download has the following content:

Chapter overview

Technical data
1
1 Safety information
1
1.1 Safety regulations for working on fuel supply
1
1.2 Safety measures when working on vehicles with a start/stop system
1
1.4 Safety precautions when working on the cooling system
2
1.5 Safety precautions when working on the SCR system
2
1.6 Safety precautions when working on exhaust system
3
2 Identification
5
2.1 Engine number/engine data
5
3 Repair notes
8
3.1 Rules for cleanliness
8
3.2 Foreign objects in engine
8
3.3 Contact corrosion
8
3.4 Routing and attachment of lines
9
3.5 Fitting radiator and condensers
9
4 Technical data
11
4.1 Coolant
12
Removing and installing engine
14
1 Removing and installing engine
14
1.1 Removing engine
14
1.2 Separating engine and gearbox
26
1.3 Securing engine on engine and gearbox support
31
1.4 Installing engine
33
2 Assembly mountings
38
2.1 Assembly overview - assembly mountings
38
2.2 Removing and installing engine mounting
44
2.3 Removing and installing gearbox mounting
46
2.4 Removing and installing pendulum support
48
2.5 Supporting engine in installation position
49
2.6 Adjusting assembly mountings
59
2.7 Checking adjustment of assembly mountings
61
3 Engine cover panel
62
3.1 Removing and installing engine cover
62
Crankshaft group
63
1 Cylinder block (pulley end)
63
1.1 Assembly overview - cylinder block (pulley end)
63
1.2 Assembly overview - sealing flange, belt pulley end
65
1.3 Removing and installing poly-V belt
67
1.4 Removing and installing tensioner for poly V-belt
68
1.5 Removing and installing vibration damper
69
1.6 Removing and installing bracket for ancillaries
70
1.7 Removing and installing engine support
72
1.8 Removing and installing sealing flange on pulley end
73
1.9 Renewing caps in cylinder block (pulley end)
76
2 Cylinder block, gearbox end
78
2.1 Assembly overview - cylinder block, gearbox end
78
2.2 Removing and installing flywheel
79
2.3 Removing and installing sealing flange on gearbox side
82
2.4 Renewing caps in cylinder block (gearbox end)
92
3 Crankshaft
94
3.1 Assembly overview - crankshaft
94
3.2 Crankshaft dimensions
95
3.3 Renewing needle bearing in crankshaft
96
3.4 Measuring axial clearance of crankshaft
99
4 Pistons and conrods
100
4.1 Assembly overview - pistons and conrods
100
4.2 Removing and installing pistons
104
4.3 Measuring piston projection at TDC
105
4.4 Checking pistons and cylinder bores
108
4.5 Checking radial clearance of conrods
110
Cylinder head, valve gear
111
1 Cylinder head
111
1.1 Assembly overview - cylinder head
111
1.2 Assembly overview - cylinder head cover
115
1.3 Removing and installing cylinder head
117
1.4 Removing and installing cylinder head cover
128
1.5 Removing and installing injector seals
130
1.6 Removing and installing camshaft housing
131
1.7 Checking compression
138
2 Toothed belt drive
141
2.1 Assembly overview - toothed belt cover
141
2.2 Assembly overview - toothed belt
141
2.3 Removing and installing toothed belt guard
143
2.4 Removing and installing toothed belt
150
2.5 Removing toothed belt from camshaft
164
3 Valve gear
170
3.1 Assembly overview - valve gear
170
3.2 Measuring axial play of camshaft
174
3.3 Removing and installing camshaft oil seal
175
3.4 Removing and installing camshaft control valve 1 N205
177
3.5 Removing and installing camshaft adjuster
177
3.6 Checking hydraulic compensation elements
184
3.7 Removing and installing valve stem seals
185
4 Inlet and exhaust valves
196
4.1 Checking valve guides
196
4.2 Checking valves
197
4.3 Valve dimensions
197
Lubrication
198
1 Sump, oil pump
198
1.1 Assembly overview - sump/oil pump
198
1.2 Removing and installing sump
200
1.3 Engine oil:
205
1.4 Removing and installing oil pump
205
1.5 Removing and installing oil level and oil temperature sender G266
206
2 Engine oil cooler
208
3 Oil filter, oil pressure switch
209
3.1 Assembly overview - oil filter housing, oil pressure switch
209
3.2 Removing and installing oil pressure switch F1
211
3.3 Removing and installing oil pressure switch for reduced oil pressure F378
213
3.4 Checking oil pressure
215
3.5 Removing and installing oil filter housing
215
3.6 Removing and installing oil pressure regulating valve N428
218
Cooling
220
1 Cooling system/coolant
220
1.1 Connection diagram - coolant hoses
220
1.2 Checking cooling system for leaks
225
1.3 Draining coolant
228
1.4 Filling with coolant
232
1.5 Checking filling quality of cooling system
245
1.6 Checking electric vacuum pump VAS 6096/2
247
1.7 Flushing cooling system
248
2 Coolant pump, regulation of cooling system
272
2.1 Assembly overview - coolant pump, thermostat
272
2.2 Assembly overview - electric coolant pump
276
2.3 Assembly overview - coolant temperature sender
281
2.4 Removing and installing electric coolant pump
282
2.5 Removing and installing coolant pump
296
2.6 Removing and installing thermostat
296
2.7 Checking thermostat
300
2.8 Removing and installing coolant valve for cylinder head N489
301
2.9 Removing and installing coolant temperature sender G62
301
3 Coolant pipes
304
3.1 Assembly overview - coolant pipes
304
3.2 Removing and installing coolant pipes
306
4 Radiator, radiator fan
320
4.1 Assembly overview - radiator/radiator fan
320
4.2 Assembly overview – radiator cowl and radiator fan
325
4.3 Removing and installing radiator
326
4.4 Removing and installing water radiator for charge air cooling circuit
332
4.5 Removing and installing radiator cowl
337
4.6 Removing and installing radiator fan
341
Turbocharging/supercharging
343
1 Turbocharger
343
1.1 Assembly overview - turbocharger
343
1.2 Removing and installing turbocharger
346
1.3 Renewing vacuum unit for turbocharger
352
1.4 Removing and installing connection for turbocharger
358
2 Charge air system
361
2.1 Assembly overview - charge air system
361
2.2 Removing and installing charge pressure sender G31
364
2.3 Checking charge air system for leaks
364
2.4 Removing and installing air pipe
367
2.5 Checking charge air cooler for leaks
368
Mixture preparation - injection
374
1 Injection system
374
1.1 Schematic overview - fuel system
374
1.2 Overview of fitting locations - injection system
376
1.3 Filling/bleeding fuel system
382
1.4 Checking fuel system for leaks
383
2 Vacuum system
384
2.1 Connection diagram – vacuum system
384
2.2 Checking vacuum system
385
3 Injectors/high-pressure accumulator (rail)
386
3.1 Assembly overview - injectors
386
3.2 Assembly overview - fuel rail
388
3.3 Adapting correction values for injectors
389
3.4 Testing injectors
390
3.5 Checking return flow rate of injectors with engine running
391
3.6 Checking return flow rate of injectors at starter speed
394
3.7 Testing jammed-open injectors
396
3.8 Removing and installing injectors
397
3.9 Removing and installing high-pressure lines
401
3.10 Removing and installing fuel rail
404
4 Air filter
406
4.1 Assembly overview - air filter housing
406
4.2 Removing and installing air filter housing
410
5 Intake manifold
417
5.1 Assembly overview – intake manifold
417
5.2 Removing and installing intake manifold
421
5.3 Removing and installing throttle valve module J338
426
6 Senders and sensors
429
6.1 Removing and installing fuel pressure regulating valve N276
429
6.2 Checking fuel pressure regulating valve N276
433
6.3 Removing and installing fuel pressure sender G247
435
6.4 Removing and installing air mass meter G70
436
6.5 Removing and installing pressure differential sender G505
438
6.6 Removing and installing exhaust gas pressure sensor 1 G450
439
6.9 Removing and installing fuel temperature sender G81
441
6.10 Removing and installing control unit for NOx sender GX30
443
6.11 Assembly overview - NOx sender control unit GX30
446
7 Engine control unit
448
7.1 Removing and installing engine control unit J623
448
7.2 Removing and installing engine (motor) control unit J623 with protective housing
452
8 High-pressure pump
464
8.1 Assembly overview - high-pressure pump
464
8.2 Removing and installing high-pressure pump
465
9 Lambda probe
470
9.1 Assembly overview - Lambda probe
470
9.2 Removing and installing Lambda probe
473
Exhaust system
479
1 Exhaust pipes and silencers
479
1.1 Assembly overview – silencers
479
1.2 Removing and installing front exhaust pipe
484
1.3 Separating exhaust pipes from silencers
485
1.4 Removing and installing silencer
488
1.5 Aligning exhaust system free of stress
492
1.6 Checking exhaust system for leaks
493
1.7 Installation position of clamp
494
1.8 Assembly overview - front exhaust pipe
498
1.9 Align end exhaust pipes
501
2 Emission control
502
2.1 Assembly overview – emission control
502
2.2 Removing and installing emission control module
508
2.3 Removing and installing catalytic converter
526
2.4 Removing and installing exhaust flap control unit J883
526
3 SCR system (selective catalytic reduction)
528
3.1 Assembly overview – reducing agent tank
528
3.2 Assembly overview - reducing agent supply line
531
3.3 Assembly overview - delivery module for reducing agent
532
3.4 Removing and installing reducing agent tank
533
3.5 Removing and installing front section of reducing agent supply line
540
3.6 Removing and installing delivery module for reducing agent
542
3.7 Removing and installing injector for reduction agent N474
545
3.8 Removing and installing control unit for reducing-agent heater J891
547
3.9 Assembly overview - injector for reducing agent N474
550
3.10 Draining reducing agent tank
551
3.11 Removing and installing rear section of reducing agent supply line
559
3.12 Disconnecting reducing agent supply line
561
3.13 SCR - resetting learnt values
564
4 Exhaust gas temperature regulation
565
4.1 Assembly overview – exhaust gas temperature regulation
565
4.2 Removing and installing exhaust gas temperature sender 1 G235
569
4.3 Removing and installing exhaust gas temperature sender 2 G448
571
4.4 Removing and installing exhaust gas temperature sender 3 G495
578
4.5 Removing and installing exhaust gas temperature sender 4 G648
583
5 Exhaust gas recirculation
589
5.1 Assembly overview – exhaust gas recirculation
589
5.2 Assembly overview - exhaust gas recirculation valve 1 GX5
591
5.3 Removing and installing exhaust gas recirculation cooler
592
5.4 Removing and installing exhaust gas recirculation valve 1 GX5
595
5.5 Removing and installing exhaust gas recirculation valve 2 GX6
597
5.6 Checking exhaust gas recirculation cooler for leaks
598
Glow plug system
599
1 Glow plug system
599
1.1 Assembly overview - glow plug system
599
1.2 Removing and installing glow plug
600
1.3 Removing and installing automatic glow period control unit J179
604
1.4 Removing and installing Hall sender G40
604
1.5 Removing and installing engine speed sender G28
605

Manufacturer's designation	4-cylinder common rail engine (2.0 l, 4V, turbocharger, EA 288)
Manufacturer	Volkswagen
Suitable for	Tiguan (2008) / Passat CC (2009) / Sharan (2016 > )
Suitable car types	5N, 7N2
Engine code	DLTA, DLTC, DLUB, CUWA, CUVE, CUVA, DFMA, DFLA, DFLD, DLUA
Category	Reparaturanleitung

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