4-cyl. injection engine (4-valve, roller rocker finger), Mechanics

Chapter overview

• Technical data
  1
• 1 Technical data
  1
• 1.1 Technical data
  1
• 1.2 Engine number
  1
• 1.3 Engine data
  1
• Removing and installing engine
  3
• 1 Removing and installing engine
  3
• 1.1 Removing and installing engine
  3
• 1.2 Notes on removing
  4
• 1.3 Securing engine to assembly stand
  7
• 1.4 Notes on installing
  7
• 1.5 Tightening torques
  9
• 1.6 Assembly mountings
  9
• 1.7 Additional information and removal instructions for vehicles with air conditioner
  10
• Crankshaft group
  12
• 1 Dismantling and assembling engine
  12
• 1.1 Dismantling and assembling engine
  12
• 1.2 Removing and installing ribbed belt
  22
• 2 Dismantling and assembling cylinder block, crankshaft and flywheel
  24
• 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
  24
• 2.2 Crankshaft dimensions
  27
• 2.3 Renewing crankshaft oil seal -belt pulley end-
  27
• 2.4 Renewing crankshaft sealing flange -flywheel end-
  29
• 3 Dismantling and assembling pistons and conrods
  38
• 3.1 Dismantling and assembling pistons and conrods
  38
• 3.2 Piston and cylinder dimensions
  44
• Cylinder head, Valve gear
  45
• 1 Removing and installing cylinder head
  45
• 1.1 Removing and installing cylinder head
  45
• 1.2 Checking valve timing
  50
• 1.3 Checking semi-automatic toothed belt tensioning roller
  53
• 1.4 Removing, installing and tensioning toothed belts
  58
• 1.5 Removing and installing camshaft housing
  65
• 1.6 Removing and installing cylinder head
  68
• 1.7 Checking compression pressures
  72
• 2 Servicing valve gear
  74
• 2.1 Servicing valve gear
  74
• 2.2 Reworking valve seats
  83
• 2.3 Checking camshaft timing adjustment
  85
• 2.4 Removing and installing camshaft adjuster and exhaust camshaft sprocket
  89
• 2.5 Renewing camshaft oil seals
  97
• 2.6 Checking valve guides
  100
• 2.7 Renewing valve guides
  101
• 2.8 Renewing valve stem seals
  102
• Lubrication
  105
• 1 Removing and installing parts of the lubrication system
  105
• 1.1 Removing and installing parts of the lubrication system
  105
• 1.2 Removing and installing oil sump
  112
• 1.3 Removing and installing oil pump
  114
• 1.4 Checking oil pressure and oil pressure switch
  117
• Cooling system
  119
• 1 Removing and installing parts of cooling system
  119
• 1.1 Removing and installing parts of cooling system
  119
• 1.2 Parts of cooling system body side
  120
• 1.3 Parts of cooling system engine side
  123
• 1.4 Coolant hose connection diagram
  128
• 1.5 Draining and filling cooling system
  129
• 1.6 Removing and installing radiator
  131
• 1.7 Removing and installing coolant pump
  133
• Fuel supply system
  135
• 1 Removing and installing parts of fuel supply system
  135
• 1.1 Removing and installing parts of fuel supply system
  135
• 1.2 Removing and installing fuel tank with its attachments and fuel filter
  136
• 1.3 Safety precautions when working on the fuel supply system
  141
• 1.4 Rules for cleanliness
  142
• 1.5 Removing and installing fuel delivery unit
  142
• 1.6 Removing and installing fuel gauge sender
  144
• 1.7 Removing and installing fuel tank
  144
• 1.8 Checking fuel pump
  146
• 2 Electronic power control (EPC)
  152
• 2.1 Electronic power control (EPC)
  152
• 2.2 Function of EPC system
  152
• 2.3 Servicing parts of electronic power control (EPC)
  153
• 2.4 Checking accelerator pedal position sender
  154
• 3 Activated charcoal filter system
  157
• 3.1 Activated charcoal filter system
  157
• 3.2 Function
  157
• 3.3 Servicing parts of the activated charcoal filter system
  158
• 3.4 Checking fuel tank breather
  160
• Exhaust system
  162
• 1 Removing and installing parts of exhaust system
  162
• 1.1 Removing and installing parts of exhaust system
  162
• 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
  163
• 1.3 Checking catalyst
  169