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  • Examplepage for repair manual 4-cyl. injection engine (4-valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-cyl. injection engine (4-valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-cyl. injection engine (4-valve, roller rocker finger), Mechanics

4-cyl. injection engine (4-valve, roller rocker finger), Mechanics

For Polo

Original Volkswagen repair manual


14,80 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

4.151 KB

175 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Electronic power control (EPC) and Activated charcoal filter system. Show more
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Repair manual Polo 4-cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    7
  • 1.4 Notes on installing
    7
  • 1.5 Tightening torques
    9
  • 1.6 Assembly mountings
    9
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    10
  • Crankshaft group
    12
  • 1 Dismantling and assembling engine
    12
  • 1.1 Dismantling and assembling engine
    12
  • 1.2 Removing and installing ribbed belt
    22
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    24
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    24
  • 2.2 Crankshaft dimensions
    27
  • 2.3 Renewing crankshaft oil seal -belt pulley end-
    27
  • 2.4 Renewing crankshaft sealing flange -flywheel end-
    29
  • 3 Dismantling and assembling pistons and conrods
    38
  • 3.1 Dismantling and assembling pistons and conrods
    38
  • 3.2 Piston and cylinder dimensions
    44
  • Cylinder head, Valve gear
    45
  • 1 Removing and installing cylinder head
    45
  • 1.1 Removing and installing cylinder head
    45
  • 1.2 Checking valve timing
    50
  • 1.3 Checking semi-automatic toothed belt tensioning roller
    53
  • 1.4 Removing, installing and tensioning toothed belts
    58
  • 1.5 Removing and installing camshaft housing
    65
  • 1.6 Removing and installing cylinder head
    68
  • 1.7 Checking compression pressures
    72
  • 2 Servicing valve gear
    74
  • 2.1 Servicing valve gear
    74
  • 2.2 Reworking valve seats
    83
  • 2.3 Checking camshaft timing adjustment
    85
  • 2.4 Removing and installing camshaft adjuster and exhaust camshaft sprocket
    89
  • 2.5 Renewing camshaft oil seals
    97
  • 2.6 Checking valve guides
    100
  • 2.7 Renewing valve guides
    101
  • 2.8 Renewing valve stem seals
    102
  • Lubrication
    105
  • 1 Removing and installing parts of the lubrication system
    105
  • 1.1 Removing and installing parts of the lubrication system
    105
  • 1.2 Removing and installing oil sump
    112
  • 1.3 Removing and installing oil pump
    114
  • 1.4 Checking oil pressure and oil pressure switch
    117
  • Cooling system
    119
  • 1 Removing and installing parts of cooling system
    119
  • 1.1 Removing and installing parts of cooling system
    119
  • 1.2 Parts of cooling system body side
    120
  • 1.3 Parts of cooling system engine side
    123
  • 1.4 Coolant hose connection diagram
    128
  • 1.5 Draining and filling cooling system
    129
  • 1.6 Removing and installing radiator
    131
  • 1.7 Removing and installing coolant pump
    133
  • Fuel supply system
    135
  • 1 Removing and installing parts of fuel supply system
    135
  • 1.1 Removing and installing parts of fuel supply system
    135
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    136
  • 1.3 Safety precautions when working on the fuel supply system
    141
  • 1.4 Rules for cleanliness
    142
  • 1.5 Removing and installing fuel delivery unit
    142
  • 1.6 Removing and installing fuel gauge sender
    144
  • 1.7 Removing and installing fuel tank
    144
  • 1.8 Checking fuel pump
    146
  • 2 Electronic power control (EPC)
    152
  • 2.1 Electronic power control (EPC)
    152
  • 2.2 Function of EPC system
    152
  • 2.3 Servicing parts of electronic power control (EPC)
    153
  • 2.4 Checking accelerator pedal position sender
    154
  • 3 Activated charcoal filter system
    157
  • 3.1 Activated charcoal filter system
    157
  • 3.2 Function
    157
  • 3.3 Servicing parts of the activated charcoal filter system
    158
  • 3.4 Checking fuel tank breather
    160
  • Exhaust system
    162
  • 1 Removing and installing parts of exhaust system
    162
  • 1.1 Removing and installing parts of exhaust system
    162
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    163
  • 1.3 Checking catalyst
    169
Manufacturer's designation 4-cyl. injection engine (4-valve, roller rocker finger), Mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AVY
Category Reparaturanleitung

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