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  • Examplepage for repair manual 4-Cyl. injection engine (4 valve), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (4 valve), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (4 valve), Mechanics

4-Cyl. injection engine (4 valve), Mechanics

For Polo

Original Volkswagen repair manual


10,54 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

2.260 KB

116 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Dismantling and assembling engine, Dismantling and assembling cylinder block, crankshaft and flywheel, Dismantling and assembling pistons and conrods, Removing and installing cylinder head, Servicing valve gear, Removing and installing parts of the lubrication system, Removing and installing parts of cooling system, Removing and installing parts of fuel supply system and Removing and installing parts of exhaust system. Show more
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Repair manual Polo 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    2
  • 1 Removing and installing engine
    2
  • 1.1 Removing and installing engine
    2
  • 1.2 Notes on removing
    2
  • 1.3 Notes on installing
    4
  • 1.4 Tightening torques
    5
  • 1.5 Assembly mountings
    6
  • 1.6 Additional information and removal instructions for vehicles with air conditioner
    7
  • Crankshaft group
    8
  • 1 Dismantling and assembling engine
    8
  • 1.1 Dismantling and assembling engine
    8
  • 1.2 Removing and installing ribbed belt
    17
  • 1.3 Checking valve timing
    17
  • 1.4 Removing and installing toothed belt
    18
  • 1.5 Checking semi-automatic toothed belt tensioning roller
    21
  • 2 Dismantling and assembling cylinder block, crankshaft and flywheel
    23
  • 2.1 Dismantling and assembling cylinder block, crankshaft and flywheel
    23
  • 2.2 Renewing crankshaft oil seal - pulley end -
    26
  • 2.3 Crankshaft dimensions
    29
  • 3 Dismantling and assembling pistons and conrods
    30
  • 3.1 Dismantling and assembling pistons and conrods
    30
  • 3.2 Piston and cylinder dimensions
    35
  • Cylinder head, Valve gear
    36
  • 1 Removing and installing cylinder head
    36
  • 1.1 Removing and installing cylinder head
    36
  • 1.2 Removing and installing cylinder head
    38
  • 1.3 Checking compressions
    41
  • 2 Servicing valve gear
    42
  • 2.1 Servicing valve gear
    42
  • 2.2 Reworking valve seats
    48
  • 2.3 Replacing camshaft oil seal
    50
  • 2.4 Checking hydraulic bucket tappets
    51
  • 2.5 Removing and installing camshaft
    52
  • 2.6 Checking valve guides
    54
  • 2.7 Renewing valve guides
    54
  • 2.8 Renewing valve stem seals
    55
  • Lubrication
    57
  • 1 Removing and installing parts of the lubrication system
    57
  • 1.1 Removing and installing parts of the lubrication system
    57
  • 1.2 Removing and installing oil sump
    67
  • 1.3 Removing and installing Duo-centric oil pump
    69
  • 1.4 Checking oil pressure and oil pressure switch
    72
  • Cooling system
    75
  • 1 Removing and installing parts of cooling system
    75
  • 1.1 Removing and installing parts of cooling system
    75
  • 1.2 Parts of cooling system body side
    76
  • 1.3 Parts of cooling system - engine side
    78
  • 1.4 Draining and filling cooling system
    83
  • 1.5 Removing and installing radiator
    84
  • Fuel supply system
    86
  • 1 Removing and installing parts of fuel supply system
    86
  • 1.1 Removing and installing parts of fuel supply system
    86
  • 1.2 Removing and installing fuel tank with its attachments
    87
  • 1.3 Safety precautions when working on the fuel supply system
    92
  • 1.4 Rules for cleanliness
    93
  • 1.5 Checking fuel pump
    93
  • 1.6 Removing and installing fuel delivery unit
    97
  • 1.7 Removing and installing fuel tank
    98
  • 1.8 Adjusting throttle cable
    99
  • 1.9 Removing and installing parts of the activated charcoal filter system
    100
  • 1.10 Checking fuel tank breather
    101
  • Exhaust system
    104
  • 1 Removing and installing parts of exhaust system
    104
  • 1.1 Removing and installing parts of exhaust system
    104
  • 1.2 Exhaust gas recirculation system
    109
  • 1.3 Removing and installing parts of exhaust gas recirculation system
    110
  • 1.4 Checking exhaust gas recirculation valve
    111
Manufacturer's designation 4-Cyl. injection engine (4 valve), Mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AFH
Category Reparaturanleitung

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