THE CAR REPAIR SHOP
0
Home » Manuals » 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 2 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
  • Examplepage for repair manual 3 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics

4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics

For Polo

Original Volkswagen repair manual


13,63 €7% VAT incl.

  • Deutsch
  • English

Immediately available for download

Language: English

Digital PDF file

3.642 KB

159 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Electronic power control (EPC) and Activated charcoal filter system. Show more
Secure Payment via PayPal, credit card, direct debit and more
PayPal Logo SEPA Lastschrift Logo Giropay Logo Sofort Überweisung Logo

Repair manual Polo 4-Cyl. injection engine , Mechanics PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Technical data
    1
  • 1.1 Technical data
    1
  • 1.2 Engine number
    1
  • 1.3 Engine data
    1
  • Removing and installing engine
    3
  • 1 Removing and installing engine
    3
  • 1.1 Removing and installing engine
    3
  • 1.2 Notes on removing
    4
  • 1.3 Securing engine to assembly stand
    8
  • 1.4 Notes on installing
    8
  • 1.5 Tightening torques
    10
  • 1.6 Assembly mounting
    10
  • 1.7 Additional information and removal instructions for vehicles with air conditioner
    12
  • Crankshaft group
    13
  • 1 Dismantling and assembling engine
    13
  • 1.1 Dismantling and assembling engine
    13
  • 1.2 Removing and installing ribbed belt
    20
  • 1.3 Checking semi-automatic toothed belt tensioning roller
    23
  • 2 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    25
  • 2.1 Removing and installing cylinder block, sealing flange and flywheel/drive plate
    25
  • 2.2 Aluminium cylinder block
    26
  • 2.3 Renewing crankshaft oil seal -belt pulley end
    29
  • 2.4 Removing and installing drive plate
    31
  • 2.5 Renewing crankshaft sealing flange -flywheel end-
    34
  • 2.6 Crankshaft dimensions
    43
  • 3 Dismantling and assembling pistons and conrods
    44
  • 3.1 Dismantling and assembling pistons and conrods
    44
  • 3.2 Piston and cylinder dimensions
    49
  • Cylinder head, Valve gear
    51
  • 1 Removing and installing cylinder head
    51
  • 1.1 Removing and installing cylinder head
    51
  • 1.2 Removing, installing and tensioning toothed belts
    56
  • 1.3 Removing and installing cylinder head
    59
  • 1.4 Checking compression pressures
    63
  • 2 Servicing valve gear
    65
  • 2.1 Servicing valve gear
    65
  • 2.2 Reworking valve seats
    71
  • 2.3 Replacing camshaft oil seal
    73
  • 2.4 Removing and installing cylinder head cover and camshaft
    75
  • 2.5 Checking valve guides
    78
  • 2.6 Renewing valve stem seals
    80
  • Lubrication
    83
  • 1 Removing and installing parts of the lubrication system
    83
  • 1.1 Removing and installing parts of the lubrication system
    83
  • 1.2 Removing and installing oil sump
    88
  • 1.3 Removing and installing oil pump
    90
  • 1.4 Checking oil pressure and oil pressure switch
    93
  • Cooling system
    96
  • 1 Removing and installing parts of cooling system
    96
  • 1.1 Removing and installing parts of cooling system
    96
  • 1.2 Parts of cooling system body side
    97
  • 1.3 Parts of cooling system engine side
    100
  • 1.4 Coolant hose connection diagram
    104
  • 1.5 Draining and filling cooling system
    105
  • 1.6 Removing and installing radiator
    107
  • Fuel supply system
    109
  • 1 Removing and installing parts of fuel supply system
    109
  • 1.1 Removing and installing parts of fuel supply system
    109
  • 1.2 Removing and installing fuel tank with its attachments and fuel filter
    110
  • 1.3 Safety precautions when working on the fuel supply system
    115
  • 1.4 Rules for cleanliness
    116
  • 1.5 Crash fuel shut-off
    116
  • 1.6 Removing and installing fuel delivery unit
    116
  • 1.7 Removing and installing fuel gauge sender
    117
  • 1.8 Removing and installing fuel tank
    118
  • 1.9 Checking fuel pump
    119
  • 2 Electronic power control (EPC)
    125
  • 2.1 Electronic power control (EPC)
    125
  • 2.2 Function of EPC system
    125
  • 2.3 Servicing parts of electronic power control (EPC)
    127
  • 2.4 Checking electronic accelerator warning lamp
    128
  • 2.5 Checking accelerator pedal position sender
    130
  • 3 Activated charcoal filter system
    133
  • 3.1 Activated charcoal filter system
    133
  • 3.2 Function
    133
  • 3.3 Servicing parts of the activated charcoal filter system
    134
  • 3.4 Checking tank venting valve
    135
  • 3.5 Checking fuel tank breather
    137
  • Exhaust system
    140
  • 1 Removing and installing parts of exhaust system
    140
  • 1.1 Removing and installing parts of exhaust system
    140
  • 1.2 Exhaust manifold, front exhaust pipe and catalyst with attachments
    141
  • 1.3 Silencer with mountings
    145
  • 1.4 Checking catalyst
    147
  • 2 Exhaust gas recirculation system
    150
  • 2.1 Exhaust gas recirculation system
    150
  • 2.2 Servicing parts of exhaust gas recirculation system
    151
  • 2.3 Checking potentiometer for exhaust gas recirculation (G212)
    153
Manufacturer's designation 4-Cyl. injection engine (2 valve, roller rocker finger), Mechanics
Manufacturer Volkswagen
Suitable for Polo (1995 - 2002)
Suitable car types 6N
Engine code AKP, ALD, AUC, AUD
Category Reparaturanleitung

There are no reviews for this product at the moment.

Similar repair manuals

4CV fuel injection and ignition system

Examplepage for repair manual 4CV fuel injection and ignition system

For Polo (1995 - 2002)

11,89 € Details

Direct injection and glow plug system with distributor pump as of 10.99

Examplepage for repair manual Direct injection and glow plug system with distributor pump as of 10.99

For Polo (1995 - 2002)

9,63 € Details

Maintenance

Examplepage for repair manual Maintenance

For Polo (1995 - 2002)

13,56 € Details

Running gear self-diagnosis for ABS

Examplepage for repair manual Running gear self-diagnosis for ABS

For Polo (1995 - 2002)

17,13 € Details

Automatic gearbox 001

Examplepage for repair manual Automatic gearbox 001

For Polo (1995 - 2002)

18,00 € Details

Motronic inj. and ignition system (2-valve, roller rocker finger)

Examplepage for repair manual Motronic inj. and ignition system (2-valve, roller rocker finger)

For Polo (1995 - 2002)

14,00 € Details

4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics

Examplepage for repair manual 4-Cyl. injection engine (4 valve, roller rocker finger), Mechanics

For Polo (1995 - 2002)

13,05 € Details

1AV fuel injection and ignition system (4-valve)

Examplepage for repair manual 1AV fuel injection and ignition system (4-valve)

For Polo (1995 - 2002)

8,41 € Details

5-speed manual gearbox 085

Examplepage for repair manual 5-speed manual gearbox 085

For Polo (1995 - 2002)

15,68 € Details

Automatic gearbox 001 self-diagnosis

Examplepage for repair manual Automatic gearbox 001 self-diagnosis

For Polo (1995 - 2002)

6,12 € Details

Our Best Sellers

Did you know? We also offer original spare parts.

car part 4G0919267H Aufnahme

4G0919267H

Aufnahme

20,12 €

Details
car part 8R0906961CA Cd Rom

8R0906961CA

Cd Rom

12,38 €

Details
car part 1K0145840AC Luftrohr

1K0145840AC

Luftrohr

138,22 €

Details
car part N90979701 Schraube

N90979701

Schraube

4,38 €

Details
car part 1k8823301e Scharnier

1k8823301e

Scharnier

29,42 €

Details

Digijet-Einspritzanlage/ TSZ-H Zündanlage

Examplepage for repair manual Digijet-Einspritzanlage/ TSZ-H Zündanlage

For Polo / Polo Coupe / Polo Steilheck / Polo Stufenheck (1987 - 1994)

6,35 € Details

Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

Examplepage for repair manual Nr. 526: Die Dieselmotoren-Baureihe EA288 mit Abgasnorm EU6

5,89 € Details

Standheizung, Zusatzheizung

Examplepage for repair manual Standheizung, Zusatzheizung

For Touareg (2011) / Touareg FL (2015 > )

6,64 € Details

image/svg+xml About Clonck

Original repair manuals und spare parts

Our repair manuals are original, come directly from Volkswagen and meet the highest quality standards.

In our original parts shop we sell high-quality original spare parts from car manufacturers. Use the search function to enter the desired part number (OE number) and order the required spare part quickly and easily.

Highest quality standards

At Clonck, we want to make car mechanics and car professionals happy. That's why you will only find professional and high-quality repair manuals at Clonck that will help you to repair your vehicle professionally.

Our partners

Autohaus Schmidt GmbH
Automag GmbH Filiale Laim
KFZ-VERLAG GmbH
Zimpel und Franke GmbH

Clonck: The car repair shop - also as app!

Clonck App Logo Play Store

Clonck: Fitting car parts for your car repair

4,5 90

With Clonck you can order the right original spare parts in no time.

  • Add your car model
  • Select assembly group
  • Enter vehicle identification number (VIN)
  • Access to over 5,000 original repair manuals
Start app now
Clonck App Preview Car Mobilephone Carparts