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  • Examplepage for repair manual 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 2 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
  • Examplepage for repair manual 3 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)

3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)

For Polo

Original Volkswagen repair manual


30,07 €7% VAT incl.

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  • English

Immediately available for download

Language: English

Digital PDF file

42.097 KB

399 Sites

Detailed technical data

Immediately readable

This repair manual contains: Removing and installing engine, Assembly mountings, Cylinder block (pulley end), Crankshaft, Pistons and conrods, Toothed belt drive, Valve gear, Sump, oil pump, Engine oil cooler, Oil filter, oil pressure switch, Cooling system/coolant, Radiator, radiator fan, Turbocharger and Lambda probe. Show more
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Repair manual Polo 3-cylinder injection engine PDF download has the following content:

Chapter overview

  • Technical data
    1
  • 1 Safety information
    1
  • 1.1 Safety regulations for working on fuel supply
    1
  • 1.2 Safety precautions when working on vehicles with a gas system
    1
  • 1.3 Safety measures when working on vehicles with start/stop system
    3
  • 1.5 Safety precautions when working on the cooling system
    4
  • 1.6 Safety precautions when working on ignition system
    4
  • 2 Identification
    5
  • 2.1 Engine number/engine data
    5
  • 3 Repair notes
    7
  • 3.1 Rules for cleanliness
    7
  • 3.2 General information
    7
  • 3.3 General repair instructions
    7
  • 3.4 Foreign objects in engine
    9
  • 3.5 Contact corrosion
    9
  • 3.6 Routing and attachment of lines
    9
  • 3.7 Fitting radiators and condensers
    9
  • 3.8 Checking vacuum system
    9
  • Removing and installing engine
    11
  • 1 Removing and installing engine
    11
  • 1.1 Removing engine
    11
  • 1.2 Separating engine and gearbox
    22
  • 1.3 Securing engine on engine and gearbox support
    24
  • 1.4 Installing engine
    25
  • 2 Assembly mountings
    31
  • 2.1 Assembly overview - assembly mountings
    31
  • 2.2 Removing and installing engine mounting
    34
  • 2.3 Removing and installing gearbox mounting
    36
  • 2.4 Removing and installing pendulum support
    38
  • 2.5 Checking adjustment of assembly mountings
    39
  • 2.6 Adjusting assembly mountings
    40
  • 2.7 Supporting engine in installation position
    43
  • Crankshaft group
    45
  • 1 Cylinder block (pulley end)
    45
  • 1.1 Assembly overview - poly V-belt drive
    45
  • 1.2 Removing and installing poly-V belt
    49
  • 1.3 Removing and installing tensioner for poly V-belt
    53
  • 1.4 Removing and installing vibration damper
    54
  • 1.5 Removing and installing engine support
    57
  • 1.6 Renewing crankshaft oil seal - belt pulley end
    61
  • 2 Cylinder block, gearbox end
    64
  • 2.1 Assembly overview - cylinder block, gearbox end
    64
  • 2.2 Removing and installing flywheel
    65
  • 2.3 Removing and installing sealing flange on gearbox side
    66
  • 3 Crankshaft
    78
  • 3.1 Crankshaft dimensions
    78
  • 3.2 Measuring axial clearance of crankshaft
    78
  • 4 Pistons and conrods
    80
  • 4.1 Assembly overview - pistons and conrods
    80
  • 4.2 Removing and installing pistons
    83
  • 4.3 Checking pistons and cylinder bores
    84
  • 4.4 Separating new conrod
    86
  • 4.5 Checking radial clearance of conrods
    87
  • 4.6 Removing and installing oil spray jets
    87
  • 4.7 Setting piston to TDC position
    88
  • Cylinder head, valve gear
    92
  • 1 Cylinder head
    92
  • 1.1 Assembly overview - cylinder head
    92
  • 1.2 Assembly overview - camshaft housing
    94
  • 1.3 Removing and installing cylinder head
    96
  • 1.4 Removing and installing camshaft housing
    102
  • 1.5 Checking compression
    106
  • 2 Toothed belt drive
    109
  • 2.1 Assembly overview - toothed belt cover
    109
  • 2.2 Assembly overview - toothed belt
    109
  • 2.3 Removing and installing toothed belt guard
    111
  • 2.4 Preassembling and installing test tool VAS 611 007
    113
  • 2.5 Checking valve timing
    121
  • 2.6 Adjusting valve timing
    124
  • 2.7 Removing toothed belt from camshaft
    134
  • 2.8 Removing and installing toothed belt
    141
  • 3 Valve gear
    152
  • 3.1 Assembly overview - valve gear
    152
  • 3.2 Removing and installing camshaft adjuster
    154
  • 3.3 Measuring axial play of camshaft
    162
  • 3.4 Removing and installing camshaft oil seal
    163
  • 3.5 Removing and installing camshaft control valve 1 N205
    171
  • 3.6 Removing and installing exhaust camshaft control valve 1 N318
    173
  • 3.7 Removing and installing valve stem seals
    174
  • 4 Inlet and exhaust valves
    186
  • 4.1 Checking valve guides
    186
  • 4.2 Checking valves
    187
  • 4.3 Valve dimensions
    187
  • Lubrication
    188
  • 1 Sump, oil pump
    188
  • 1.1 Assembly overview - sump/oil pump
    188
  • 1.2 Engine oil
    192
  • 1.3 Removing and installing sump
    192
  • 1.4 Removing and installing oil level and oil temperature sender G266
    198
  • 1.5 Removing and installing oil pump
    199
  • 2 Engine oil cooler
    202
  • 2.1 Assembly overview - engine oil cooler
    202
  • 2.2 Removing and installing engine oil cooler
    202
  • 3 Crankcase ventilation
    204
  • 3.1 Assembly overview - crankcase breather system
    204
  • 3.2 Removing and installing oil separator
    205
  • 4 Oil filter, oil pressure switch
    209
  • 4.1 Assembly overview - oil filter/oil pressure switch
    209
  • 4.2 Removing and installing oil filter housing
    210
  • 4.3 Removing and installing oil pressure sender G10
    211
  • 4.4 Removing and installing oil pressure regulating valve N428
    212
  • 4.5 Checking oil pressure
    214
  • Cooling
    215
  • 1 Cooling system/coolant
    215
  • 1.1 Connection diagram - coolant hoses
    215
  • 1.2 Draining and adding coolant
    216
  • 1.3 Checking cooling system for leaks
    224
  • 2 Coolant pump, regulation of cooling system
    229
  • 2.1 Assembly overview - coolant pump, thermostat
    229
  • 2.2 Assembly overview - electric coolant pump
    232
  • 2.3 Assembly overview - coolant temperature sender
    233
  • 2.4 Removing and installing coolant pump
    234
  • 2.5 Removing and installing toothed belt pulley for coolant pump
    239
  • 2.6 Removing and installing thermostat
    241
  • 2.7 Removing and installing electric coolant pump
    245
  • 2.8 Removing and installing coolant temperature sender G62
    247
  • 2.9 Removing and installing radiator outlet coolant temperature sender G83
    249
  • 3 Coolant pipes
    251
  • 3.1 Assembly overview - coolant pipes
    251
  • 3.2 Removing and installing coolant pipes
    251
  • 4 Radiator, radiator fan
    254
  • 4.1 Assembly overview - radiator/radiator fan
    254
  • 4.2 Assembly overview – radiator cowl and radiator fan
    255
  • 4.3 Removing and installing radiator
    256
  • 4.4 Removing and installing radiator cowl
    261
  • 4.5 Removing and installing radiator fan V7
    263
  • Turbocharging/supercharging
    264
  • 1 Turbocharger
    264
  • 1.1 Assembly overview - turbocharger
    264
  • 1.2 Removing and installing turbocharger
    267
  • 1.3 Removing and installing charge pressure positioner V465
    272
  • 1.4 Removing and installing connection for turbocharger
    274
  • 2 Charge air system
    277
  • 2.1 Assembly overview - charge air system
    277
  • 2.2 Removing and installing air pipe
    279
  • 2.3 Removing and installing charge pressure sender GX26
    280
  • 2.4 Removing and installing charge air cooler
    281
  • 2.5 Checking charge air system for leaks
    283
  • Mixture preparation - injection
    286
  • 1 Injection system
    286
  • 1.1 Overview of fitting locations - injection system
    286
  • 2 Air filter
    293
  • 2.1 Assembly overview - air filter housing
    293
  • 2.2 Removing and installing air filter housing
    295
  • 3 Intake manifold
    297
  • 3.1 Assembly overview – intake manifold
    297
  • 3.2 Removing and installing intake manifold
    299
  • 3.3 Removing and installing throttle valve module GX3
    305
  • 3.4 Cleaning throttle valve module GX3
    307
  • 4 Checking natural gas supply system for leaks
    309
  • 4.1 Distinguishing between pressure sections of natural gas supply system
    309
  • 4.2 Determining pressure in gas system
    313
  • 4.3 Determining operating mode of natural gas vehicles
    313
  • 4.4 Activating and deactivating natural gas mode
    313
  • 4.5 Checking gas system for leaks
    315
  • 5 Gas pressure regulator
    320
  • 5.1 Assembly overview - gas pressure regulator
    320
  • 5.2 Removing and installing gas pressure regulator
    322
  • 5.3 Removing and installing tank pressure sensor G400
    328
  • 6 Gas injectors
    331
  • 6.1 Assembly overview - gas rail
    331
  • 6.2 Removing and installing gas rail with gas injector N366/N367/N368
    333
  • 6.3 Removing and installing gas rail temperature and pressure sensor GX21
    336
  • 7 Injectors
    339
  • 7.1 Assembly overview - fuel rail with injectors
    339
  • 7.2 Removing and installing fuel rail
    341
  • 7.3 Removing and installing injectors
    342
  • 7.4 Cleaning injectors
    354
  • 8 Senders and sensors
    356
  • 8.1 Removing and installing intake manifold sender GX9
    356
  • 8.2 Removing and installing fuel pressure sender G247
    357
  • 8.3 Checking fuel pressure sender G247
    358
  • 9 High-pressure pump
    361
  • 9.1 Assembly overview - high-pressure pump
    361
  • 9.2 Removing and installing high-pressure pump
    362
  • 9.3 Removing and installing high-pressure pipe
    364
  • 10 Lambda probe
    366
  • 10.1 Assembly overview - Lambda probe
    366
  • 10.2 Removing and installing Lambda probe
    367
  • 11 Engine control unit
    369
  • 11.1 Removing and installing engine control unit J623
    369
  • Exhaust system
    373
  • 1 Exhaust pipes and silencers
    373
  • 1.1 Assembly overview – silencers
    373
  • 1.2 Removing and installing silencer
    374
  • 1.3 Aligning exhaust system free of stress
    375
  • 1.4 Checking exhaust system for leaks
    376
  • 2 Emission control
    377
  • 2.1 Assembly overview – emission control
    377
  • 2.2 Removing and installing catalytic converter
    380
  • Ignition system
    384
  • 1 Ignition system
    384
  • 1.1 Assembly overview - ignition system
    384
  • 1.2 Removing and installing ignition coils with output stage
    386
  • 1.3 Removing and installing knock sensor 1 G61
    389
  • 1.4 Removing and installing Hall sender G40
    390
  • 1.5 Removing and installing engine speed sender G28
    391
Manufacturer's designation 3-cylinder injection engine (1.0 l, natural gas, 4 V EA 211, turbocharger)
Manufacturer Volkswagen
Suitable for Polo (2018) / Polo (2022)
Suitable car types AW1, AE1
Engine code DBYA
Category Reparaturanleitung

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